PROGRAMMED ENGINE OIL CHANGE NOTIFICATION SYSTEM FOR AN ENGINE-DRIVEN WELDER/GENERATOR

• US 20090234533A1
• Filed: 03/12/2008
• Published: 09/17/2009
• Est. Priority Date: 03/12/2008
• Status: Abandoned Application

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: Illinois Tool Works Inc.
• Inventors: Trinkner, Mike J.
• Application Number:
  US12/047,241
• Publication Number:
  US 20090234533A1
• Time in Patent Office: Days
• US Class Current: 701/31
• CPC Class Codes: F01M 11/10 Indicating devices; Other safety devices
• CPC Class Codes: F01M 2011/1446 by considering pressure
• CPC Class Codes: F01M 2011/1473 by considering temperature
• CPC Class Codes: F02D 29/06 peculiar to engines driving electric generators

Abstract

An engine oil change notification system is disclosed for an engine-driven electrical generator (e.g., welder/generator). The system may include an engine, an electrical generator, and an oil system configured to provide oil for lubrication of the engine. The system may further include a plurality of sensors coupled to the engine, the generator, and the oil system. The plurality of sensors may be configured to detect and measure operating parameters that are indicative of the quality of oil. The system may also include a processor configured to process the signals received from the plurality of sensors. Further, the processor may time stamp the signals and store data in a memory. The memory may include criteria data for determining the quality of the oil. Finally, the system may include a control panel that is coupled to the processor and configured to communicate the quality of the oil.

Claims

1. A system, comprising:

an engine;

an electrical generator driven by the engine; and

an oil quality system configured to evaluate one or more sensed parameters affecting an oil quality of oil in the engine, wherein the oil quality system comprises an indicator configured to notify a user of the oil quality of the oil in the engine.

2. The system of claim 1, wherein the oil quality system is configured to tailor the timing of oil changes in the engine based, at least in part, on the one or more sensed parameters.

3. The system of claim 1, wherein the indicator comprises a display configured to output total operating hours since the last oil change, remaining operating hours for the oil in the system, or a combination thereof.

4. The system of claim 1, wherein the indicator comprises a display configured to output a qualitative indication of the oil quality, the one or more sensed parameters, an alarm configured to notify the user if the oil quality exceeds one or more limits, or a combination thereof.

5. The system of claim 4, wherein the alarm is an audible alarm configured to provide notice to the user when positioned at a remote location relative to the system.

6. The system of claim 1, wherein the oil quality system comprises an oil temperature sensor and a clock configured to measure a first total time of the oil at a temperature, wherein the clock is configured to measure a second total time of operation of the engine.

7. The system of claim 1, wherein the oil quality system comprises an oil temperature sensor, an oil pressure sensor, an oil level sensor, or a combination thereof.

8. The system of claim 1, wherein the oil quality system comprises a tachometer configured to measure engine speed, a position sensor configured to measure throttle position, or a combination thereof.

9. The system of claim 1, wherein the oil quality system comprises a voltage sensor, a current sensor, or a combination thereof.

10. The system of claim 1, wherein the oil quality system is configured to time stamp the one or more sensed parameters.

11. The system of claim 1, comprising a torch circuit coupled to the electrical generator.

12. The system of claim 11, wherein the torch circuit comprises a welding circuit, a cutting circuit, a wire feed circuit, a gas supply circuit, or a combination thereof.

13. The system of claim 12, comprising an air compressor driven by the engine.

14. The system of claim 12, comprising a torch having a cable coupled to the system.

15. The system of claim 1, comprising an induction heating circuit coupled to the electrical generator.

16. A welder-generator system, comprising:

an engine having a lubricant oil;

a generator drivingly coupled to the engine;

a welding circuit coupled to the generator;

one or more sensors configured to monitor parameters of the engine, the generator, the lubricant oil, or a combination thereof;

a controller configured to process data from the one or more sensors and to determine a quality of the oil based, at least in part, on the data, wherein the controller is configured to control at least one feature of the welder-generator system in response to the quality of the oil.

17. The welder-generator system of claim 16, wherein the at least one feature comprises an indicator configured to notify a user of the quality of the oil.

18. The welder-generator system of claim 16, wherein the at least one feature comprises an alarm configured to notify a user that the quality of the oil is beyond one or more limits.

19. The welder-generator system of claim 16, wherein the at least one feature comprises a throttle position of the engine or an on/off state of the engine.

20. The welding-generator system of claim 16, wherein the at least one feature comprises a welding power output from the generator and/or welding circuit to a welding torch.

21. The welder-generator system of claim 16, comprising a display configured to indicate total operating hours since a previous oil change, remaining operating hours for the oil in the engine, a qualitative indication of the quality of the oil, the parameters measured by the one or more sensors, an alarm for providing notice to an operator, or a combination thereof.

22. A method, comprising:

generating electrical power via a generator driven by an engine having an oil system;

measuring operating parameters of the generator, the engine, the oil system, or a combination thereof;

storing data indicative of the operating parameters;

processing the data to evaluate oil quality of oil in the oil system; and

responding to the oil quality by outputting an indication to a user, controlling operation of the engine, controlling operation of the generator, or a combination thereof.

23. A method, comprising:

monitoring one or more parameters affecting life of oil in an engine of an engine-driven generator; and

processing the one or more parameters to aid in timing of an oil change based on the one or more parameters.

24. A system, comprising:

instructions disposed on a machine-readable media, wherein the instructions comprise instructions for monitoring one or more parameters affecting life of oil in an engine of an engine-driven generator, and instructions for processing the one or more parameters to aid in timing of an oil change based on the one or more parameters.

25. The system of claim 24, wherein the machine-readable media comprises memory disposed on a controller of a torch controller.