Chemical Treatments to Enhance Photovoltaic Performance of CIGS

• US 20090235987A1
• Filed: 03/24/2009
• Published: 09/24/2009
• Est. Priority Date: 03/24/2008
• Status: Abandoned Application

• Current Assignee: New Millennium Solar Equipment Corp. (Empower Energies Clean Infrastructure LLC)
• Original Assignee: EPV Solar, Inc. (Empower Energies Clean Infrastructure LLC)
• Inventors: AKHTAR, Masud, Delahoy, Alan E.
• Application Number:
  US12/410,297
• Publication Number:
  US 20090235987A1
• Time in Patent Office: Days
• US Class Current: 136/262
• CPC Class Codes: C01B 19/002 Compounds containing, besides selenium or tellurium, more than one other element, with -O- and -OH not being considered as anions
• CPC Class Codes: C01G 11/02 Sulfides
• CPC Class Codes: C01P 2006/40 Electric properties
• CPC Class Codes: H01L 31/0322 comprising only AIBIIICVI chalcopyrite compounds, e.g. Cu In Se2, Cu Ga Se2, Cu In Ga Se2
• CPC Class Codes: H01L 31/0749 including a AIBIIICVI compound, e.g. CdS/CulnSe2 [CIS] heterojunction solar cells
• CPC Class Codes: Y02E 10/541 CuInSe2 material PV cells
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

The present invention provides method of treating semiconductor surfaces (e.g., CIGS) using various solvents (including ionic solvents and eutectics), and methods preparing photovoltaic cells comprising treated CIGS materials.

Claims

1. A method of treating a CIGS material, comprising

(a) contacting the CIGS material with an ionic solvent comprising S- or Se-containing compounds;

and

(b) heating the CIGS material.

2. The method of claim 1, wherein the contacting comprises contacting the CIGS material with an ionic solvent comprising thiourea.

3. The method of claim 2, wherein the contacting comprises contacting the CIGS material with an ionic solvent wherein the concentration of thiourea is in the range of about 0.01M to about 1.00 M.

4. The method of claim 1, wherein the heating comprises heating the CIGS material to a temperature in the range of about 30°

Celsius to about 85°

Celsius.

5. The method of claim 1, wherein the heating comprises heating the CIGS material for about 10 minutes to about 80 minutes.

6. The method of claim 1, wherein the contacting comprises contacting the CIGS material with a 0.6 M thiourea solution, and the heating comprises heating the CIGS material to a temperature of about 60°

Celsius for about 60 minutes.

7. The method of claim 1, wherein the treating dissolves impurity phases of binary oxides and selenides of copper, indium and gallium to improve photovoltaic properties of a solar cell comprising the prepared CIGS material.

8. The method of claim 1, wherein a CIGS material disposed on an electrically conducting substrate is treated.

16. A CIGS material treated by the method of claim 1.

9. A method of treating a CIGS material, comprising

(a) contacting the CIGS material with a eutectic solvent that comprises thiourea and choline chloride at a 2:

1 molar ratio (thiourea;

choline chloride); and

(b) heating the CIGS material.

10. The method of claim 9, wherein the contacting comprises contacting the CIGS material with a eutectic solvent that comprises 2M thiourea and 1M choline chloride.

11. The method of claim 10, wherein the heating comprises heating the CIGS material at about 80°

Celsius for about 10 minutes to about 60 minutes.

12. The method of claim 9, wherein the treating dissolves impurity phases of binary oxides and selenides of copper, indium and gallium to improve photovoltaic properties of a solar cell comprising the prepared CIGS material.

13. The method of claim 9, wherein a CIGS material disposed on an electrically conducting substrate is treated.

14. The method of claim 10, wherein the contacting comprises contacting the CIGS material with an aqueous solution of 2M thiourea and 1M choline chloride, and the heating comprises heating at about 25°

Celsius for about 10 minutes to about 60 minutes.

15. The method of claim 10, wherein the contacting comprises contacting the CIGS material in an aqueous solution of 0.6M thiourea and 0.3M choline chloride, and the heating comprises heating at about 60°

Celsius for about 10 to about 60 minutes.

17. A CIGS material treated by the method of claim 9.

18. A method of preparing a CIGS solar cell, comprising:

(a) providing a CIGS film deposited on an electrically conducting substrate;

(b) contacting the CIGS material with a solvent comprising S- or Se-containing compounds;

(c) heating the CIGS material;

(d) preparing the CIGS material for inclusion in a solar cell; and

(e) disposing a front contact on the CIGS material to form the solar cell.

19. The method of claim 18, wherein the providing comprises disposing a CIGS semiconductor film on a glass substrate comprising an electrically conducting substrate.

20. The method of claim 18, wherein the contacting comprises contacting the CIGS material with an ionic solvent comprising thiourea.

21. The method of claim 20, wherein the contacting comprises contacting the CIGS material with thiourea in the range of about 0.01M to about 1.00 M.

22. The method of claim 18, wherein the heating comprises heating the CIGS material to a temperature in the range of about 30°

Celsius to about 85°

Celsius.

23. The method of claim 18, wherein the heating comprises heating the CIGS material for about 10 minutes to about 80 minutes.

24. The method of claim 18, wherein the contacting comprises the CIGS material with 0.6 M thiourea, and the heating comprises heating to a temperature of about 60°

Celsius for about 60 minutes.

25. The method of claim 18, wherein the treating dissolves impurity phases of binary oxides and selenides of copper, indium and gallium.

26. The method of claim 18, wherein the contacting comprises contacting the CIGS material with a eutectic solvent that comprises thiourea and choline chloride at a 2:

1 molar ratio (thiourea;

choline chloride).

27. The method of claim 26, wherein the contacting comprises contacting the CIGS material with a eutectic solvent that comprises 2M thiourea and 1M choline chloride.

28. The method of claim 27, wherein the heating comprises heating the CIGS material at about 80°

Celsius for about 10 minutes to about 60 minutes.

29. The method of claim 18, wherein the contacting comprises contacting the CIGS material with an aqueous solution of 2M thiourea and 1M choline chloride and the heating comprises heating the CIGS material at about 25°

Celsius for about 10 minutes to about 60 minutes.

30. The method of claim 18, wherein the contacting comprises contacting the CIGS material with an aqueous solution of 0.6M thiourea and 0.3M choline chloride, and the heating comprises heating at about 60°

Celsius for about 10 to about 60 minutes.

31. The method of claim 18, wherein the preparing the CIGS material for inclusion in a photovoltaic cell comprises washing and then drying the CIGS material.

32. The method of claim 18, further comprising disposing a buffer layer on the CIGS material prior to disposing the front contact.

33. The method of claim 32, wherein the disposing a buffer layer comprises disposing a layer of CdS.

34. The method of claim 18, wherein the disposing a front contact comprises disposing a transparent conductive oxide.

35. The method of claim 34, wherein the disposing a transparent conductive oxide comprises disposing ZnO.

36. A CIGS solar cell prepared by the method of claim 18.