LUBRICATED ELECTRICALLY CONDUCTIVE GLASS FIBERS

• US 20090239056A1
• Filed: 10/21/2005
• Published: 09/24/2009
• Est. Priority Date: 10/21/2004
• Status: Abandoned Application

• Current Assignee: Ocv Intellectual Capital, Llc (Owens Corning)
• Original Assignee: Saint Gobain Vetrotex France SA (Compagnie De Saint-Gobain S.A.)
• Inventors: Moireau, Patrick, Ceugniet, Claire, Metra, Claire
• Application Number:
  US11/577,774
• Publication Number:
  US 20090239056A1
• Time in Patent Office: Days
• US Class Current: 428/296.400
• CPC Class Codes: C03C 25/26 Macromolecular compounds or prepolymers
• CPC Class Codes: C03C 25/44 Carbon, e.g. graphite
• CPC Class Codes: C03C 25/47 containing particles, fibres or flakes, e.g. in a continuous phase
• CPC Class Codes: Y10T 428/249937 Fiber is precoated
• CPC Class Codes: Y10T 428/292 In coating or impregnation
• CPC Class Codes: Y10T 428/2938 Coating on discrete and individual rods, strands or filaments
• CPC Class Codes: Y10T 428/2962 Silane, silicone or siloxane in coating
• CPC Class Codes: Y10T 428/2964 Artificial fiber or filament

Abstract

The present invention relates to glass strands coated with a sizing composition capable of conducting an electric current, which comprises at least one film-forming agent, at least one compound chosen from plasticizers, surfactants and dispersants, at least one coupling agent for coupling to the glass, and electrically conductive particles.

The glass strands according to the invention are more particularly intended for the production of electrically conductive parts by compression molding, said glass strands being employed in SMC or BMC form.

Claims

1. A glass strand coated with an electrically conductive sizing composition which comprises at lease one film-forming agent, at least one compound, chosen from plasticizers, surfactants and dispersants, at least one coupling agent for coupling to the glass and electrically conductive particles.

2. The glass strand as claimed in claim 1, characterized in that the film-forming agent is a polymer chosen from polyvinyl acetates (homopolymers or copolymers), polyesters, epoxies, polyacrylics (homopolymers or copolymers), polyurethanes, polyamides, cellulose polymers and blends of these compounds.

3. The glass strand as claimed in claim 2, characterized in that the film-forming agent is polyvinyl acetate, an epoxy or a polyurethane.

4. The glass strand as claimed in one of claims 1 to 3, characterized in that the plasticizer, surfactant and dispersant is chosen from organic compounds, such as optionally halogenated, aliphatic or aromatic, polyalkoxylated compounds, polyalkoxylated fatty acid esters and amine compounds, and from inorganic compounds.

5. The glass strand as claimed in one of claims 1 to 4, characterized in that the coupling agent is chosen from hydrolyzable compounds belonging to the group consisting of silanes, siloxanes, titanates, zirconates and blends of these compounds.

6. The glass strand as claimed in one of claims 1 to 5, characterized in that the electrically conductive particles are particles based on graphite and/or carbon black.

7. The glass strand as claimed in claim 6, characterized in that the particles are in the form of a blend of particles having different shapes, preferably two or three shapes.

8. The glass strand as claimed in claim 6 or 7, characterized in that 30 to 60% of the particles have an aspect ratio varying from 5 to 20.

9. The glass strand as claimed in one of claims 6 to 8, characterized in that the size of the particles taken along their largest dimension does not exceed 250 μ

m, preferably 100 μ

m.

10. The glass strand as claimed in one of claim 1 to 9, characterized in that the particles consist of a blend of graphite particles and a carbon black powder with a particle size not exceeding 1 μ

m.

11. The glass strand as claimed in one of claims 1 to 10, characterized in that the dispersant is chosen from cationic, anionic and nonionic compounds.

12. The glass strand as claimed in one of claims 1 to 11, characterized in that the composition further includes a viscosity regulator chosen from carboxymethyl celluloses, guar or xanthan gums, carrageenans, alginates, polyacrylics, polyamides, polyethylene glycols and blends of these compounds.

13. The glass strand as claimed in one of claims 1 to 12, characterized in that the composition further includes, as additives, lubricants, complexing agents and antifoams.

14. The glass strand as claimed in one of claims 1 to 13, characterized in that the amount of size represents 3.5 to 6% by weight of the strand.

15. A sizing composition intended to coat the glass strands as claimed in one of claims 1 to 14, characterized in that it comprises (in % by weight):

2 to 10%, preferably 3 to 8.5%, of at least one film-forming agent;

0.2 to 8%, preferably 0.25 to 6%, of at least one compound chosen from plasticizers, surfactants and dispersants;

4 to 25%, preferably 6 to 20%, of electrically conductive particles;

0.1 to 4%, preferably 0.15 to 2%, of at least one coupling agent;

0 to 4%, preferably 0 to 1.8%, of at least one viscosity regulator; and

0 to 6%, preferably 0 to 3%, of additives.

16. The composition as claimed in claim 15, characterized in that it has a solids content varying from 8 to 35%, preferably 12 to 25%.

17. A method of preparing the composition as claimed in either of claims 15 and 16, which comprises the steps consisting in:

a) producing a dispersion D of the conductive particles in water containing the dispersant;

b) introducing the other components of the size, namely the film-forming agents, the plasticizers, the surfactants, the coupling agents, in hydrolyzed form, and, where appropriate, the viscosity regulators and the additives, in water in order to form an emulsion E; and

c) blending the dispersion D with the emulsion E.

18. The method as claimed in claim 17, characterized in that steps a) and c) are carried out with sufficient stirring to prevent sedimentation of the conductive particles.

19. A composite in which at least one thermosetting polymer material is combined with reinforcing strands, characterized in that said strands consist partly or completely of glass strands as claimed in one of claims 1 to 14.

20. The composite as claimed in claim 19, characterized in that the glass content in the composite is between 5 and 60%.

21. The composite as claimed in either of claims 19 and 20, characterized in that it is in the form of an SMC and in that the glass content is between 10 and 60%, preferably 20 to 45%.

22. The composite as claimed in either of claims 19 and 20, characterized in that it is in the form of a EMC and in that the glass content is between 5 and 20%.

23. The use of the glass strands as claimed in one of claims 1 to 14 for producing electrically conductive molded parts using the technique of compression molding, said strands being used in SMC or BMC form.

24. A class strand mat, characterized in that said strands consist partly or completely of glass strands as claimed in one of claims 1 to 14,

25. A class strand veil, characterized in that said strands consist partly or completely of glass strands as claimed in one of claims 1 to 14.