MECHANICAL ARM

• US 20090240146A1
• Filed: 10/23/2008
• Published: 09/24/2009
• Est. Priority Date: 10/26/2007
• Status: Abandoned Application

• Current Assignee: LipoSonix, Inc. (Bausch Health Cos., Inc.)
• Original Assignee: LipoSonix, Inc. (Bausch Health Cos., Inc.)
• Inventors: Horth, Roland, Bockenstedt, Craig Robert
• Application Number:
  US12/257,244
• Publication Number:
  US 20090240146A1
• Time in Patent Office: Days
• US Class Current: 600/439
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61N 7/02 Localised ultrasound hyperthermia hyperthermia in general A61F7/00

Abstract

An interchangeable transducer for use with an ultrasound medical system having a keyless adaptor and capable of operating in a wet environment. The interchangeable transducer has an adaptor for engaging a medical system, an ultrasound transducer and additional electronics to provide a self-contained insert for easy replacement and usage in a variety of medical applications.

A slip ring spacer is also disclosed, the slip ring spacer for use with a pancake slip ring having a base and flange configuration to form one or more channels around each contact ring of the pancake slip ring. The channels provide fluid isolation around each connector to help reduce electronic cross talk and contact corrosion between the connector pads of the slip ring while the slip ring is immersed in a wet environment.

Claims

1. An insert for use with a medical ultrasound system, the insert comprising:

a housing having an adaptor end and an acoustic end;

a communication port at said adaptor end, the adapter end having two or more orientations for engagement to a receptacle in a medical ultrasound system;

a transducer at said acoustic end, said transducer forming a fluid tight seal with said housing; and

a means for electrical communication between said communication port and said transducer.

2. The insert as described in claim 1, wherein said connection port further comprises an isolation layer.

3. The insert of claim 2, wherein the isolation layer is a slip ring spacer.

4. The insert as described in claim 1, wherein the adapter end has radial freedom to engage a receptacle in any radial orientation.

5. The insert as described in claim 1, wherein said electrical contacts are spring loaded contract pins.

6. The insert as described in claim 1, wherein the transducer has two or more discrete focal zones.

7. The insert as described in claim 1, wherein the transducer has an imperfect focal region.

8. The insert as described in claim 1, wherein the adaptor end is slidably engaged into said medical ultrasound system.

9. The insert as described in claim 1, wherein said means for electrical communication between said communication port and said transducer further comprises one or more electrical components.

10. The insert as described in claim 1, wherein the means for electrical communication are a first set of spring pins frictionally engaged between said communication port and a PCB, and a second set of spring pins frictionally engaged between the PCB and the transducer.

11. The insert as described in claim 1, wherein the insert is disposable.

12. An interchangeable transducer apparatus adapted for use with a high intensity focused ultrasound (HIFU) medical system, the apparatus comprising:

a substantially rigid and hollow housing having an axial alignment and having a first end and a second end;

a transducer positioned within the first end of the housing, the transducer being electrically connected to an interface disposed within the housing and forming a fluid tight seal with the housing;

an isolation layer positioned within the second end of the housing, the isolation layer having a plurality of apertures for receiving a plurality of electrical connectors extending from the interface;

a connector positioned on the exterior surface of the housing, the connector allowing for the removable engagement of the housing with an ultrasound medical system;

wherein the connector and electrical connectors provide releasable mechanical and electrical engagement (respectively) to a receptacle in the medical system in two or more axial alignments between the housing and the ultrasound medical system.

13. The apparatus of claim 12, wherein said ultrasound medical system is a high intensity focused ultrasound (HIFU) medical system.

14. The apparatus of claim 12, wherein the isolation layer is a slip ring spacer.

15. The apparatus of claim 14, wherein the slip ring spacer has a plurality of concentric rings adapted to isolate the electrical connectors from one another.

16. The ultrasound medical system of claim 12, wherein the receptacle is a wet environment.

17. The apparatus of claim 12, wherein the interface is a circuit.

18. The circuit of claim 17, further comprising at least one electronic control component for controlling the transducer.

19. The apparatus of claim 12, wherein the interface is a printed circuit board or assembly (PCB or PCBA).

20. The apparatus of claim 12, wherein the electrical connectors are spring loaded contact pins.

21. The apparatus of claim 12, wherein the transducer has two or more discrete focal zones.

22. The apparatus of claim 12, wherein the transducer has an imperfect focal region.

23. The apparatus of claim 12, wherein the apparatus is disposable.

24. The apparatus of claim 12, wherein the electrical connectors are arranged at a specific radius from the center of the seal so as to match a corresponding set of connection rings in a socket of a medical system.

25. The apparatus of claim 12, further comprising an inert gas filled interior.

26. A slip ring spacer comprising:

a base formed from a non-conductive and fluid resistant material;

a plurality of apertures extending through said base, said apertures capable of slidably engaging a plurality of electrical connectors;

one or more flanges (ridges) extending from said base, said flanges arranged so as to isolate said plurality of apertures into a plurality of cells.

27. The spacer of claim 26, wherein said flanges form an enclosed space when pressed against a slip ring, said enclosed space being substantially sealed against fluid flow.

28. The spacer of claim 26, wherein said flanges are arranged to form concentric rings.

29. A slip ring spacer comprising:

a base made from a substantially electrically insulating and fluid resistant material;

a plurality of concentric circular ridges rising from said base, said ridges forming a center ring and one or more concentric channels; and

a plurality of apertures extending there through said base into said center ring and at least one concentric channel.

30. The spacer of claim 29, wherein said plurality of concentric circular ridges are of varying heights extending from said base.

31. The spacer of claim 29, wherein said plurality of concentric circular ridges are of varying thicknesses.

32. The spacer of claim 29, wherein at least one of said plurality of concentric circular ridges has a gap space to allow connection between two or more concentric channels.

33. The spacer of claim 29, wherein the ridges rising from the base are compressible.

34. A compressible slip ring spacer made of an electrical insulating material comprising:

a web like structure, the web being sufficiently dense to prevent fluid flow through the web strands; and

a sponge like structure, the sponge structure being sufficiently porous to allow fluid flow through the sponge like structure when said sponge like structure is compressed; and

at least one aperture extending there through said sponge like structure, wherein said web like structure has strands which isolate each aperture so as to prevent fluid flow between apertures when said spacer is compressed, but allowing fluid flow through the apertures as the spacer is compressed.

35. An apparatus for electrical communication in a wet environment, the apparatus comprising:

a removable electrical appliance having a docking plug, the docking plug having one or more electrical contacts extending from said appliance to a medical system, the docking plug having a slip ring spacer composed of an electronically insulating material and having one or more apertures for the electrical contacts to extend through the slip ring spacer;

a receptacle on a medical system, said receptacle adapted for removably receiving the docking plug, the receptacle having a pancake slip ring to provide electrical signals to the removable electrical appliance;

wherein the electrical contacts match the radial positions of the slip ring lands, and the slip ring spacer mates to the slip ring to form a substantially wet seal between the docking plug and receptacle.

36. A therapy head for use with a high intensity focused ultrasound medical system, the therapy head comprising:

a sleeve having a first aperture, a second aperture and a mounting aperture, the mounting aperture having a bearing for rotationally connecting to a mechanical arm;

a bulkhead rotatably mounted within the first aperture of the sleeve, said bulkhead sealing said first aperture of said sleeve, said bulkhead having wet side and a dry side;

at least one HIFU transducer movably mounted on said wet side;

one or more electric motors mounted to said dry side and having one ore more drive shafts extending from said dry side through said bulkhead and extending into said wet side;

a sealing device being sonolucent and capable of forming a water tight seal when attached to said wet side of said bulkhead, said HIFU transducer being oriented to transmit ultrasound energy through said sealing device;

a switch for locking said sealing device into a fixed orientation relative to said bulkhead;

a cap fixedly attached to said second aperture of said sleeve, said cap acting as a counter weight to provide balanced weight for the therapy head;

wherein the mounting aperture has sufficient inner diameter to receive one or more cables for connection to said motors and said transducer.

37. The therapy head of claim 36, wherein the cap further comprises a lens being visually transparent.

38. A mechanical arm for moving a therapy head over the skin surface of a patient, the mechanical arm comprising:

a base having an enclosure for housing a motor and a control system;

a post section movably positioned relative to said base, the post having an upper section and a lower section, the lower section being engaged to the motor and capable of axial movement, the upper section capable of extending outside said enclosure;

a lower arm section having a proximal end rotationally engaged to said post, and a distal end;

an elbow joint section having a proximal end movably engaged to the distal end of the lower arm and a distal section;

an upper arm section having a proximal end movably engaged to said elbow and a distal end;

a wrist section having a proximal end being axially mounted to the distal end of the upper arm and defining a wrist joint, the wrist section being rotated about the axis of said wrist joint, said wrist section also having a distal section; and

a therapy head movably mounted to the distal end of the wrist section;

wherein the connection between individual sections defines a joint, said joints having sufficient friction to maintain the relative position between components upon manual positioning; and

wherein one or more cables extend from the base to the therapy head there through the mechanical arm sections such that said cables are concealed with in the mechanical arm sections.

39. The mechanical arm of claim 38, wherein one or more passive load bearing components assist the manual placement of any two adjacent sections.

40. The mechanical arm of claim 38, further comprising a docking mount to secure the wrist section to the lower arm section.

41. The mechanical arm of claim 38, further comprising a user interface device mounted on the upper arm section.