AUTO RETRACTABLE SYRINGE

• US 20090240210A1
• Filed: 01/06/2006
• Published: 09/24/2009
• Est. Priority Date: 03/14/2005
• Status: Abandoned Application

• Current Assignee: Global Medisafe Holdings Limited
• Original Assignee: Global Medisafe Holdings Limited
• Inventors: Walsh, Allan, Walton, Graeme Francis
• Application Number:
  US11/908,682
• Publication Number:
  US 20090240210A1
• Time in Patent Office: Days
• US Class Current: 604/196
• CPC Class Codes: A61M 2005/3103 Leak prevention means for distal end of syringes, i.e. syringe end for mounting a needle
• CPC Class Codes: A61M 2005/31516 reducing dead-space in the syringe barrel after delivery
• CPC Class Codes: A61M 2005/3235 triggered by radial deflection of the anchoring parts between needle mount and syringe barrel or needle housing, e.g. spreading of needle mount retaining hooks having slanted surfaces by engagement with correspondingly shaped surfaces on the piston at the end of an injection stroke
• CPC Class Codes: A61M 2005/3239 triggered by dislodgement of outer part anchoring the needle portion to the inside of the syringe barrel wall, e.g. a ring-shaped portion
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

An auto-retractable safety syringe comprising a syringe barrel (12) having a hollow plunger (13) slideably located therein. The needle assembly comprises a needle and a needle hub (17), with a groove in the end of the barrel (12) to hold the needle hub (17) and a spring disposed over said needle hub (17) and acting between the needle hub (17) and the end of the barrel (12). The needle hub (17) has a groove around its circumference in which a locking means mates so as to retain the needle hub (17) in the end of the syringe barrel (12) during use. The plunger (13) upon completion of an injection and when further depressed activates auto retraction of the needle hub (17) by dislodging said locking means from said groove to release the needle hub (17) hence allowing the needle and spring to retract inside the hollow plunger (13) under the influence of the spring.

Claims

1. An auto-retractable safety syringe incorporating an auto retractable needle assembly therein, the safety syringe having a syringe barrel which has a hollow plunger slideably located therein, the hollow plunger having a proximal and distal end with piston means associated therewith at its distal end so as to be sealingly slideable within the barrel, the needle assembly comprising a needle and a needle hub, with a recess in the end of the barrel to hold the needle hub of the needle and a spring disposed over said needle hub and acting between the needle hub and the end of the barrel, the spring remaining under compression during use, the needle hub having sealing means associated therewith to prevent leakage between the needle hub and the end of the barrel, said needle hub having a groove or recess around its circumference in which a locking means mates so as to retain the needle hub in the end of the syringe barrel during use against the compressive action of the spring, and wherein said distal end of the hollow plunger has a sealing stopper, the plunger contacting in a first stage said needle assembly upon completion of an injection and when further depressed activating auto retraction of the needle hub by acting upon the locking means so as to cause said locking means to be dislodged from said groove or recess to release the needle hub by reaching a second stage, said sealing stopper being dislodged from said distal end of the plunger when it reaches the second stage by the action of the needle as it retract, thereby releasing said needle hub and hence allowing the needle and spring to retract inside said hollow plunger under the influence of the spring.

2. An auto-retractable safety syringe according to claim 1 in which the needle and needle hub are housed in a needle gland, which may be interchangeably connected to the barrel of the syringe.

3. An auto-retractable safety syringe according to claim 2, in which the means by which the needle assembly is removably attached to the barrel is provided by having the gland bush fitted to the end of the barrel by threaded means.

4. An auto-retractable safety syringe according to claim 3, in which attachment is by means of a standard screw fitting or a so-called luer-lock fitting.

5. An auto-retractable safety syringe according to claim 2, the safety syringe having a syringe barrel which has a hollow plunger slideably located therein, the hollow plunger having a proximal and distal end with piston means associated therewith at its distal end so as to be sealingly slideable within the barrel, the needle assembly comprising a gland bush, needle and needle hub, with a recess in the gland bush to hold a needle hub of the needle and a spring disposed over said needle hub and acting between the needle hub and the gland bush, the spring remaining under compression during use, the needle hub having sealing means associated therewith to prevent leakage between the needle hub and the gland bush, said needle hub having a groove around its circumference in which a locking means mates so as to retain the needle hub in the gland bush during use against the compressive action of the spring, and wherein said distal end of the hollow plunger has a sealing stopper, the plunger contacting in a first stage said needle assembly upon completion of an injection and when further depressed activating auto retraction of the needle hub by acting upon the needle assembly so as to cause said locking means associated with the needle gland to be dislodged from said groove to release the needle hub by reaching a second stage, said sealing stopper dislodging from said distal end of the plunger when it reaches the second stage thereby releasing said needle hub and hence allowing the needle and spring to retract inside said hollow plunger under the influence of the spring.

6. An auto-retractable safety syringe according claim 5 in which the gland is integral with the syringe barrel and is therefore not interchangeable but forms a part of the barrel.

7. An auto-retractable safety syringe according to claim 1 in which the locking means is in the form of fingers or a full ring located about the internal periphery of the gland bush which mate (or mates as the case may be) with the groove located about the needle hub.

8. An auto-retractable safety syringe according to claim 1 in which the locking means is independent of the gland bush or the barrel of the syringe as the case may be, and includes a dowel pin.

9. An auto-retractable safety syringe according to claim 1, in which the shape of the components including the groove in the needle hub and the locking means, whether in the form of fingers or rings in the gland bush itself or the syringe barrel as the case may be, or an independent item such as dowel pin, may be of any suitable shape for the required purpose and include, but are not necessarily limited to such shapes as round, square and triangular.

10. An auto-retractable safety syringe according to claim 1 in which the piston means is slideable on the plunger to allow the plunger to move from the first stage to the second in order that auto retraction is activated.

11. An auto-retractable safety syringe according claim 10 in which the movement of the piston is achieved by having three ridges located about periphery of the plunger, two ridges only being located inside the piston seal at any one time, so that when extra pressure is exerted between the plunger and the barrel at completion of injection, the piston seal is forced up the plunger, thereby allowing the plunger to protrude through the piston seal and pushes against the pre-assembled needle gland assembly to effect auto-retraction.

12. An auto-retractable safety syringe according to claim 10 in the piston means is simply compressible under increased pressure exerted at the end of the injection.

13. An auto-retractable safety syringe according to claim 1 in which the needle hub is provided with a flange about its perimeter, and the inner wall of the recess in the gland bush is provided with a step, so that the spring is located between the flange and the step such that it is maintained in compression during use.

14. An auto-retractable safety syringe according to claim 1 in which a dowel pin is utilised, the plunger acts upon the needle hub directly to cause auto retraction, the dowel pin having a tapered end, and the groove around said needle hub being a tapered groove in which the said tapered end of dowel pin sits, so that on reaching the second stage, the plunger causes said needle hub to be pushed further into said recess, thereby pushing the tapered end of dowel pin out of the tapered groove, said sealing stopper dislodging from said distal end after completion of injection thereby allowing said needle hub and spring to retract inside said hollow plunger.

15. An auto-retractable safety syringe according to claim 14 in which the sealing means to prevent leakage between the needle hub and the gland bush is preferably a simple O-ring or similar seal located about the flange of the needle hub.

16. An auto-retractable safety syringe according to claim 15 in which the dowel pin is provided with means by which it is held in position once it is dislodged from the tapered groove, so as not to interfere with the retraction of the needle hub under the influence of the spring once the needle hub is released.

17. An auto-retractable safety syringe according to claim 16 in which the means by which the dowel pin is held in position include an interference fit, such as having a slight taper along the length of the dowel pin so that it is wedged in the housing after it is dislodged from the needle hub.

18. An auto-retractable safety syringe according to claim 1, wherein a sleeve is located about the needle hub and spring, the plunger acting upon the sleeve to cause auto retraction, the dowel pin having means by which it may be dislodged from the groove about the needle hub when the plunger reaches the second stage, the plunger causing said sleeve to be pushed further into said recess thereby dislodging said end of dowel pin out of said groove, said sealing stopper dislodging from said distal end after completion of injection allowing said needle hub and spring to retract inside said hollow plunger.

19. An auto-retractable safety syringe according to claim 18 in which the pin does not have a tapered end, so that it will provide a more positive locking of the needle hub retaining it from movement in either direction whilst it is thus retained in the gland bush, ie prior to auto retraction.

20. An auto-retractable safety syringe according to claim 19 the dowel pin is provided with a tapered flange located on its side, against which the end of the sleeve acts so as to cause it to be dislodged to effect auto retraction.

21. An auto-retractable safety syringe according to claim 18, the sealing means to prevent leakage between the needle hub and the gland bush is provided by a sealing washer which extends between the needle hub and the gland bush and hence across the sleeve surrounding the needle hub and spring, so that the action of the plunger in causing auto-retraction is as a result of the plunger acting indirectly on the sleeve through the sealing washer.

22. An auto-retractable safety syringe according to claim 1 in which fingers or a ring or other flange element located about the inner periphery of the gland bush is utilised, the needle assembly comprising a gland bush, sliding spreader bush, gland seal, needle hub and compression spring, wherein the sleeve is in the form of a sliding spreader bush which is located about the needle hub and spring, the plunger acting upon the sliding spreader bush to cause auto retraction, the fingers or ring located in the gland bush being able to be pushed apart and hence dislodged from the groove about the needle hub when the plunger reaches the second stage, the plunger causing said sliding spreader bush to be pushed further into said recess thereby dislodging said fingers or ring out of said groove, said sealing stopper once again dislodging from said distal end after completion of injection allowing said needle hub and spring to retract inside said hollow plunger.

23. An auto-retractable safety syringe according claim 22 in which in the case of a ring, there will need to be provided a region of discontinuity such as one or more slits or the like to allow the ring to spread.

24. An auto-retractable safety syringe according to claim 22 in which the sliding spreader bush has a tapered region about its end to facilitate spreading the respective fingers or ring as the case may be, allowing for a smooth interaction.

25. An auto-retractable safety syringe according to claim 22 in which the portion of the gland bush which is engaged by the sliding spreader bush to effect spreading of the fingers or ring is correspondingly tapered to facilitate a smooth interaction.

26. An auto-retractable safety syringe according to claim 21 the sealing means to prevent leakage between the needle hub and the gland bush is again provided by a sealing washer which extends between the needle hub and the gland bush and hence across the spreader bush surrounding the needle hub and spring, so that the action of the plunger in causing auto-retraction is as a result of the plunger acting indirectly on the spreader bush sleeve through the sealing washer.

27. An auto-retractable safety syringe according to claim 26 wherein when the plunger is pushed down after injection the plunger contacts the seal, pushing it down, causes the sliding spreader bush to be engaged with the fingers or ring formed on the inside of the gland bush, and by continuing to push the plunger, the fingers or ring will be forced out which releases the needle hub, whilst at the same time the sealing stopper, situated within the end of the hollow plunger, is dislodged inside the plunger and the compression spring forces the needle hub to retract inside the hollow plunger.

28. An auto-retractable safety syringe according to claim 27 wherein two fingers are utilised in the gland bush.

29. An auto-retractable safety syringe according to claim 1 in which a needle cap is provided with the assembly to protect the needle prior to use.

30. An auto-retractable safety syringe according to claim 29 wherein the needle gland is preferably held in the needle cap by interference fit. Preferably there are matching splines on the outside of the needle gland that match with splines on the inside of needle cap.

31. An auto-retractable safety syringe according to claim 1 in which the barrel of the syringe is preferably of clear plastic and is graduated to read fluid level.

32. An auto-retractable safety syringe according to claim 1 in which the piston is preferably made of synthetic rubber and is fitted to the plunger so as to seal by way of an interference fit between the plunger and the barrel, thereby allowing the fluid to be extruded from the syringe, via the needle, in the usual manner.

33. (canceled)