CARRIER ASSEMBLY FOR A PUMP

• US 20090246039A1
• Filed: 05/15/2009
• Published: 10/01/2009
• Est. Priority Date: 01/09/2006
• Status: Abandoned Application

• Current Assignee: Grundfos Pumps Corporation (POUL DUE Jensen's FOND)
• Original Assignee: Grundfos Pumps Corporation (POUL DUE Jensen's FOND)
• Inventors: HOFFMANN, STEVEN P., HAACK, RYAN
• Application Number:
  US12/466,546
• Publication Number:
  US 20090246039A1
• Time in Patent Office: Days
• US Class Current: 417/244
• CPC Class Codes: F04D 13/021 containing a coupling
• CPC Class Codes: F04D 13/024 a magnetic coupling
• CPC Class Codes: F04D 29/605 specially adapted for liquid pumps
• CPC Class Codes: F04D 29/628 especially adapted for liquid pumps
• CPC Class Codes: Y10T 29/49238 Repairing, converting, servicing or salvaging

Abstract

A pump assembly includes a manifold having an inlet port configured to be coupled to a supply pipe and an outlet port configured to be coupled to a discharge pipe. The pump assembly also includes a cartridge having a pump stack including a plurality of pumping stages. Each pumping stage includes an impeller. The cartridge extends between a first end and a second end. The first end is removably coupled to the manifold. A carrier assembly supports the cartridge. The carrier assembly moves the cartridge between an advanced position and a retracted position. The cartridge engages the manifold in the advanced position and the cartridge is disengaged from the manifold in the retracted position. Optionally, the carrier assembly may include a support frame and at least one rail. The support frame is slidable along the rail and the cartridge is supported by the support frame.

Claims

1. A pump assembly comprising:

a manifold having an inlet port configured to be coupled to a supply pipe and an outlet port configured to be coupled to a discharge pipe;

a cartridge having a pump stack including a plurality of pumping stages, each pumping stage including an impeller, the cartridge extending between a first end and a second end, the first end being removably coupled to the manifold; and

a carrier assembly supporting the cartridge, the carrier assembly moving the cartridge between an advanced position and a retracted position, the cartridge engaging the manifold in the advanced position, the cartridge disengaging from the manifold in the retracted position.

2. The pump assembly of claim 1, wherein the carrier assembly includes a support frame and at least one rail, the support frame being slidable along the rail, the cartridge being supported by the support frame.

3. The pump assembly of claim 1, wherein the carrier assembly includes a baseplate and a support frame, the cartridge being supported by the support frame, the baseplate being parallel to a rotation axis of the impellers, the support frame being movable in a linear direction along the baseplate.

4. The pump assembly of claim 1, wherein the carrier assembly includes a baseplate, the manifold being fixedly coupled to the baseplate, the cartridge being movable along the baseplate toward and away from the manifold.

5. The pump assembly of claim 1, further comprising a pump motor, the cartridge being coupled to the pump motor, the carrier assembly supporting the pump motor and the cartridge, the cartridge and the pump motor being simultaneously movable toward and away from the manifold between the advanced position and the retracted position, respectively.

6. The pump assembly of claim 1, wherein the cartridge includes an end plate at the first end, the end plate including a separable interface engaging the manifold and disengaging from the manifold in the advanced position and the retracted position, respectively.

7. The pump assembly of claim 1, wherein the cartridge includes an end plate supporting the pump stack at the first end, the cartridge including a pump head supporting the pump stack at the second end, the pump head being coupled to the end plate by tie rods such that the cartridge is removable from the manifold and from the carrier assembly as a unit.

8. The pump assembly of claim 1, further comprising a pump motor supported by the carrier assembly, the cartridge including an end plate supporting the pump stack at the first end and a pump head supporting the pump stack at the second end, the pump head being coupled to the end plate by tie rods such that the cartridge is removable from the manifold and from the pump motor as a unit.

9. The pump assembly of claim 1, wherein the cartridge includes a sleeve surrounding the pump stack defining an outer chamber between the pump stack and the sleeve, fluid flows within the outer chamber from the pump stack to the manifold, the cartridge including an end plate separably coupled to the manifold, the end plate including an outer cartridge engagement surface supporting the sleeve and an inner cartridge engagement surface supporting the pump stack.

10. The pump assembly of claim 1, wherein the pump stack includes a pump shaft extending along a rotation axis, the rotation axis being arranged horizontally to define a horizontal, multistage pump assembly, the carrier assembly moving the cartridge in a horizontal direction to disengage the cartridge from the manifold.

11. The pump assembly of claim 1, wherein the pump stack includes a pump shaft extending along a rotation axis, the inlet port extends along the rotation axis such that flow passes straight through the manifold to the pump stack.

12. A method of servicing a pump assembly that includes a manifold and a cartridge removably coupled to the manifold the manifold being coupled to a supply pipe and a discharge pipe, the method comprising:

providing a carrier assembly including a support frame and a rail, the support frame being movable along the rail, the cartridge being supported by the support frame and the cartridge being coupled to the manifold;

uncoupling the cartridge from the manifold, and

guiding the support frame and the cartridge along the rail away from the manifold to a retracted position.

13. The method of claim 12, further comprising:

guiding the support frame and the cartridge along the rail toward the manifold to an advanced position where the cartridge engages the manifold; and

coupling the cartridge to the manifold.

14. The method of claim 12, further comprising removing the cartridge from the support frame.

15. The method of claim 12, further comprising replacing the cartridge with a new cartridge.

16. The method of claim 12, further comprising replacing the cartridge with a new cartridge having a different number of pumping stages as the replaced cartridge.

17. The method of claim 12, further comprising:

providing a pump motor mounted to the support frame, the cartridge being removably coupled to the pump motor; and

uncoupling the cartridge from the pump motor after the cartridge is moved away from the manifold.

18. A pump family of multistage pump assemblies comprising:

a manifold having an inlet port configured to be coupled to a supply pipe and a outlet port configured to be coupled to a discharge pipe, the manifold having a mating interface;

a pump motor;

a carrier assembly supporting the pump motor, the carrier assembly moving the pump motor relative to the manifold;

a first pump unit including a cartridge having an end plate, a pump head opposite the end plate and a pump stack extending between the end plate and the pump head, the pump stack of the first pump unit having M number of pumping stages, and

a second pump unit including a cartridge having an end plate, a pump head opposite the end plate and a pump stack extending between the end plate and the pump head, the pump stack of the second pump unit having N number of pumping stages different than the M number of pumping stages of the first pump unit;

wherein the first and second pump units are configured to be separately coupled to the manifold and the pump motor, the end plates being configured to be coupled to the manifold at a separable manifold interface, the pump heads being configured to be coupled to the pump motor at a separable motor interface.

19. The pump family of claim 18, wherein only one of the first and second pump units are configured to be coupled to the manifold and pump motor at any given time.

20. The pump family of claim 18, wherein when the first pump assembly is coupled to the manifold and the pump motor, the cartridge of the first pump assembly is configured to be uncoupled from the manifold and moved by the carrier assembly to a retracted position, after which, the first pump assembly is configured to be removed and replaced with the second pump assembly, the second pump assembly being moved by the carrier assembly until the cartridge of the second pump assembly engages the manifold.

21. The pump family of claim 18, wherein the end plate of the first pump assembly is formed substantially identically as the end plate of the second pump assembly.

22. The pump family of claim 18, wherein the carrier assembly includes a support frame and at least one rail, the support frame being slidable along the rail, the rail having a length sufficient to allow cartridges having M number of pumping stages to be arranged between the pump motor and the manifold and cartridges having N number of pumping stages to be arranged between the pump motor and the manifold.