SPINAL SURGERY INTERBODY

• US 20090248163A1
• Filed: 03/31/2008
• Published: 10/01/2009
• Est. Priority Date: 03/31/2008
• Status: Abandoned Application

• Current Assignee: Zimmer Spine, Inc. (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Spine, Inc. (Zimmer Biomet Holdings, Inc.)
• Inventors: King, Emily E., Harvey, Ryan C., Gray, Wayne P. JR.
• Application Number:
  US12/059,982
• Publication Number:
  US 20090248163A1
• Time in Patent Office: Days
• US Class Current: 623/17.160
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61F 2/30771 applied in original prostheses, e.g. holes or grooves
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/30112 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/3071 Identification means; Administration of patients
• CPC Class Codes: A61F 2002/30772 Apertures or holes, e.g. of circular cross section
• CPC Class Codes: A61F 2002/30795 Blind bores, e.g. of circular cross-section
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4629 connected to the endoprosthesis or implant via a threaded connection
• CPC Class Codes: A61F 2002/4681 by applying mechanical shocks, e.g. by hammering
• CPC Class Codes: A61F 2230/0004 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2250/0087 colour-coded
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00407 : Coating made of titanium or of Ti-based alloys
• CPC Class Codes: A61F 2310/00796 : Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite
• CPC Class Codes: A61F 2310/00976 : Coating or prosthesis-covering structure made of proteins or of polypeptides, e.g. of bone morphogenic proteins BMP or of transforming growth factors TGF

Abstract

An inter-vertebral implant wherein at least one of the side walls defining a hole from the exterior of the implant to the fusion promotion cavity and having a posterior portion and an anterior portion, the side wall hole being elongated in a direction between the posterior and anterior ends of the side wall hole. In some embodiments, the side wall hole is tapered toward the posterior portion of the implant and can be tear drop shaped. In some embodiments the cephalad and caudal surfaces may be convex with radii of curvature which can be the same for all implant sizes. The surfaces may include teeth which can extend beyond a central cavity. A nose, tapered in the saggital and transverse planes may be included on the anterior end of the implant. Some embodiments also include a threaded hole (with a depth that can be the same for all implant sizes) and an adjoining slot for engaging an insertion instrument. Each of the portions of the implant can have the same length for all implant sizes.

Claims

1. An interbody spinal fusion implant for insertion between vertebral bodies of a human spine, the vertebral bodies having an anterior aspect and a posterior aspect and a depth therebetween, the implant comprising:

a posterior portion of the implant shaped to interface with an insertion tool;

an anterior portion of the implant opposite the posterior portion of the implant;

a pair of medial-lateral side walls of the implant between the posterior and anterior portions of the implant, wherein the posterior portion, anterior portion and medial lateral sidewalls define an implant body having a cephalad surface, a caudal surface and defining a fusion promotion cavity extending between the cephalad surface and the caudal surface; and

wherein at least one of the side walls defines a hole from the exterior of the implant to the fusion promotion cavity, the side wall hole being substantially centered about a primary axis of impact and being tapered toward the posterior portion of the Implant along the axis of impact.

2. The implant of claim 1, wherein the side wall hole is tear drop shaped.

3. The implant of claim 1, wherein at least one of the surfaces is convex.

4. The implant of claim 1, further comprising at least one of the cephalad or caudal surfaces defining teeth therein and extending beyond the cavity toward at least one of the ends of the implant.

5. The implant of claim 1, wherein the anterior portion of the implant comprises a nose tapered in the saggital and transverse planes.

6. The implant of claim 1, wherein the posterior portion of the implant defines a threaded instrument engagement hole for engagement with an instrument for inserting the implant in an implantation space.

7. The implant of claim 3, wherein the posterior portion of the implant defines an instrument engagement notch adjoining the instrument engagement hole.

8. The implant of claim 1, further comprising a first and a second elongated fluoroscopy marker toward the posterior end of the implant and a third fluoroscopy marker toward the anterior end of the implant.

9. The implant of claim 8, wherein the third fluoroscopy marker has approximately the same cross sectional area as the first fluoroscopy marker in a first viewing plane and has a different cross sectional area than the first fluoroscopy marker in a second viewing plane orthogonal to the first viewing plane.

10. An interbody spinal fusion implant for insertion between vertebral bodies of a human spine, the vertebral bodies having an anterior aspect and a posterior aspect and a depth therebetween, the implant comprising:

a posterior portion of the implant defining a threaded instrument engagement hole for engagement with an instrument for inserting the implant in the implantation space, the posterior portion of the implant defining an instrument engagement notch adjoining the instrument engagement hole, the instrument engagement hole having a depth in a direction substantially along the axis of impact;

an anterior portion of the implant opposite the posterior portion of the implant and including a nose tapered in the saggital and transverse planes;

a first and a second elongated fluoroscopy marker located toward a posterior end of the implant;

a third fluoroscopy marker located toward an anterior end of the implant, wherein the third fluoroscopy marker has approximately the same cross sectional area as the first fluoroscopy marker in a first viewing plane and has a different cross sectional area than the first fluoroscopy marker in a second viewing plane orthogonal to the first viewing plane;

a pair of medial-lateral side walls of the implant between the posterior portion and anterior portion of the implant, wherein the anterior portion, posterior portion, and medial-lateral sidewalls define an implant body having a convex cephalad surface and a convex caudal surface, the implant body defining a fusion promotion cavity extending from the convex cephalad surface to the convex caudal surface;

wherein at least one of the medial-lateral side walls defines a hole from the exterior of the implant to the fusion promotion cavity, the side wall hole being substantially centered about the axis of impact and being tapered towards the posterior portion of the implant; and

wherein at least one of the convex cephalad surface or the convex caudal surface define teeth extending beyond the cavity toward at least one of the anterior portion or posterior portion of the implant, wherein the height of the teeth is defined by a radius of curvature for a corresponding convex surface.

11. The implant of claim 10, wherein the side wall hole is tear drop shaped.

12. The implant of claim 10, wherein the side wall hole is about centered between the posterior and anterior ends of the side wall.

13. A surgical kit for surgery on human spines, the kit comprising:

a set of different sized interbody spinal fusion implants for insertion within implantation spaces formed within a disc space, each implant comprising;

a posterior portion shaped to interface with an insertion tool;

an anterior portion opposite the posterior portion of the implant;

a pair of medial-lateral side walls of the implant between the posterior and anterior portions of the implant, wherein the posterior portion, anterior portion and medial lateral sidewalls define an implant body having a cephalad surface, a caudal surface and defining a fusion promotion cavity extending between the cephalad surface and the caudal surface; and

wherein at least one of the side walls defines a hole from the exterior of the implant to the fusion promotion cavity, the side wall hole being substantially centered about a primary axis of impact and being tapered toward the posterior portion of the implant along the axis of implant.

14. The kit of claim 13, wherein the side wall hole is tear drop shaped.

15. The kit of claim 13, wherein the posterior portion of each implant defines a threaded instrument engagement hole for engagement with the instrument, the posterior portion of each implant defines an instrument engagement notch adjoining the instrument engagement hole, and the instrument engagement hole of each implant has a depth in a direction along the axis of impact, the depth being the same for all sizes.

16. The kit of claim 13, wherein the cephalad and caudal surfaces of each implant are convex, each of the cephalad surfaces having a first radius of curvature, each of the caudal surfaces having a second radius of curvature, the first radius of curvature being the same for all sizes, the second radius of curvature being the same for all sizes.

17. The kit of claim 13, wherein for each implant the posterior portion has a first length from a posterior end to the fusion promotion cavity, the first length being the same for all sizes.

18. The kit of claim 17, wherein for each implant, the anterior portion has a second length from an anterior end to the fusion promotion cavity, the second length being the same for all sizes.

19. The kit of claim 13 wherein each implant further comprises a first and a second elongated fluoroscopy marker toward a posterior end of the implant and a third fluoroscopy marker toward an anterior end of the implant, at least one of the fluoroscopy markers being a distance from one of the ends of the implant, the distance being the same for all sizes.

20. A method of manufacturing an interbody spinal fusion implant for insertion within an implantation space formed across the height of a disc space between vertebral bodies of a human spine, the vertebral bodies having an anterior aspect and a posterior aspect and a depth therebetween, the method comprising:

forming a posterior portion of the implant shaped to interface with an insertion tool;

forming an anterior portion of the implant opposite the posterior end of the implant;

forming a pair of medial-lateral side walls of the implant between the posterior and anterior portions of the implant, wherein the posterior portion, anterior portion and medial lateral sidewalls define an implant body having a cephalad surface, a caudal surface and defining a fusion promotion cavity extending between the cephalad surface and the caudal surface;

forming a hole in at least one of the medial-lateral side walls from the exterior of the implant to the fusion promotion cavity, the side wall hole being substantially centered about a primary axis of impact and being tapered toward the posterior portion of the implant along the axis of impact; and

forming a set of teeth into at least one of the cephalad or caudal surfaces.

21. The method of claim 20, wherein the side wall hole is tear drop shaped.

22. The method of claim 20, further comprising forming the set of teeth to extend beyond the cavity toward at least one of the ends of the implant.

23. The method of claim 20, wherein at least one of the surfaces is convex.

24. The method of claim 20, wherein the cephalad surface is convex and has a radius of curvature and wherein the method further comprises forming the set of teeth into the cephalad surface wherein the height of teeth in the set of teeth does not extend beyond the radius of curvature.

25. The method of claim 20, wherein the caudal surface is convex and has a radius of curvature and wherein the method further comprises forming the set of teeth into the caudal surface wherein the height of teeth in the set of teeth does not extend beyond the radius of curvature.

26. The method of claim 20, further comprising tapering the anterior portion in the saggital and transverse planes.

27. The method of claim 20, wherein the posterior portion of the implant defines a threaded instrument engagement hole for engagement with an instrument for inserting the implant in an implantation space.

28. The method of claim 25, wherein the posterior portion of the implant defines an instrument engagement notch adjoining the instrument engagement hole.

29. The method of claim 20, further comprising:

forming at least a first and second marker hole in the implant toward the posterior end of the implant and a third marker hole toward the anterior end of the implant; and

inserting a first marker in the first fluoroscopy marker in the first marker hole, a second fluoroscopy marker in the second marker hole and a third fluoroscopy marker in the third marker hole.

30. The method of claim 28, wherein the third fluoroscopy marker has approximately the same cross sectional area as the first fluoroscopy marker in a first viewing plane and has a different cross sectional area than the first fluoroscopy marker in a second viewing plane orthogonal to the first viewing plane.