PRIMARY PRODUCTS PRODUCTION SYSTEM AND METHOD

• US 20090248477A1
• Filed: 11/17/2008
• Published: 10/01/2009
• Est. Priority Date: 02/26/2001
• Status: Abandoned Application

• Current Assignee: Bhp Billiton Innovation Pty., Ltd. (BHP Group Ltd.)
• Original Assignee: Bhp Billiton Innovation Pty., Ltd. (BHP Group Ltd.)
• Inventors: Bowles, Angela
• Application Number:
  US12/272,067
• Publication Number:
  US 20090248477A1
• Time in Patent Office: Days
• US Class Current: 705/8
• CPC Class Codes: C21C 5/285 Plants therefor
• CPC Class Codes: C21C 5/5294 General arrangement or layout of the electric melt shop
• CPC Class Codes: G06Q 10/04 Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem" market predictions or forecasting for commercial activities G06Q30/0202
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
• CPC Class Codes: G06Q 10/08 Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders
• CPC Class Codes: Y02P 10/20 Recycling

Abstract

A primary product production system and a method of supplying raw material for the production. The raw material is provided in a manner, inter-alia, that is an improvement in the delivery and/or selection of supplied materials used. In a particular form, the product results from metal making and/or the coal industry. In a generic overall description, a customer specifies a processed product as set out in an order which typically includes quality and quantity of processed product such as pig iron or other product, and places it. Changes may also be made. This information is input to a database/computer which then determines from the order which sources of raw materials to the foundry or refinery to produce a primary product which fulfils customer orders and/or changes. The raw material(s) may be supplied from any asset.

Claims

1. A system comprising:

a network operable to provide information for production at a processing site of a primary product ordered by a customer;

a computer interoperably coupled to the network and operable to;

receive an order comprising a plurality of requirements for the primary product and a customer delivery date;

determine a plurality of raw materials needed to produce the primary product in accordance with the plurality of requirements and the customer delivery date, the plurality of raw materials not being present at the processing site; and

determine, via a network-accessible tag associated with each of a plurality of assets from which the plurality of raw materials may be obtained, information regarding the plurality of assets;

wherein the information comprises;

raw-material transport times to the processing site;

information regarding at least one of a physical property and a functional capability of each of the plurality of assets;

coordinate, based on the information regarding the plurality of assets, sourcing of the plurality of raw materials from at least one of the plurality of assets so that the customer delivery date is met with minimal underutilization of the plurality of raw materials; and

repeat the coordination of sourcing responsive to changes in the information regarding the plurality of assets.

2. The system of claim 1, wherein the information is obtained via the network on a continuous basis.

3. The system of claim 1, wherein sourcing of at least one of the plurality of raw materials is adjusted at least in part to a different asset of the plurality of assets responsive to changes in the information.

4. The system of claim 1, wherein the information comprises quality, quantity, and availability of raw materials associated with at least one asset of the plurality of assets.

5. The system of claim 1, wherein the computer is operable, via the network, to track the plurality of raw materials throughout movement of the plurality of raw materials from at least one asset of the plurality of assets to the processing site.

6. The system of claim 1, wherein the computer is operable to create a schedule for delivery of the plurality of raw materials to the production site based on the information regarding the plurality of assets.

7. The system of claim 1, wherein the computer is operable to reserve at least one raw material of the plurality of raw materials for the customer order.

8. A method comprising:

receiving, via a network, an order comprising a plurality of requirements for a primary product and a customer delivery date;

determining, by a computer interoperably coupled to the network, a plurality of raw materials needed to produce the primary product in accordance with the plurality of requirements and the customer delivery date, the plurality of raw materials not being present at the processing site;

determining, by the computer via a network-accessible tag associated with each of a plurality of assets from which the plurality of raw materials may be obtained, information regarding the plurality of assets;

wherein the information comprises;

raw-material transport times to the processing site;

information regarding at least one of a physical property and a functional capability of each of the plurality of assets;

coordinating, by the computer based on the information regarding the plurality of assets, sourcing of the plurality of raw materials from at least one of the plurality of assets so that the customer delivery date is met with minimal underutilization of the plurality of raw materials; and

repeating by the computer of the coordinating step responsive to changes in the information regarding the plurality of assets.

9. The method of claim 8, comprising the computer obtaining the information via the network on a continuous basis.

10. The method of claim 8, wherein sourcing at least one of the plurality of raw materials is changed at least in part to a different asset of the plurality of assets responsive to changes in the information.

11. The method of claim 8, wherein the information comprises quality, quantity, and availability of raw materials associated with at least one asset of the plurality of assets.

12. The method of claim 8, comprising tracking movement of at least one raw material of the plurality of raw materials throughout a portion of movement of the at least one raw material from at least one asset of the plurality of assets to the processing site.

13. The method of claim 8, comprising creating a schedule for delivery of at least one raw material of the plurality of raw materials to the production site based on the information regarding the plurality of assets.

14. A method comprising:

creating, via a computer interoperably coupled to a network, a supply chain of a plurality of raw materials not present at a processing site, the supply chain applicable to a customer order for a primary product to be produced at the processing site;

wherein the supply chain comprises a plurality of assets from which the plurality of raw materials are to be sourced;

tracking, by the computer via the network, each of the plurality of assets via a network-accessible tag associated with each of the plurality of assets;

wherein the tracking step comprises the computer receiving information via the network from the network-accessible tag, the information comprising raw-material transport times to the processing site and information regarding a physical property and a functional capability of each of the plurality of assets;

responsive to the tracking step, modifying the supply chain via the computer and the network;

wherein the modifying step comprises replacing at least one of the plurality of assets with a different asset of the plurality of assets.

15. The method of claim 14, wherein the information is obtained via the network on a continuous basis.

16. The method of claim 14, wherein the information comprises quality, quantity, and availability of the plurality of raw materials.

17. The method of claim 14, comprising tracking movement of the plurality of raw materials throughout movement of the plurality of raw materials from at least one asset of the plurality of assets to the processing site.

18. The method of claim 14, comprising creating a schedule for delivery of at least one raw material of the plurality of raw materials to the production site based on the information regarding the plurality of assets.