CUSTOMIZABLE VERTEBRAL REPLACEMENT ASSEMBLY SYSTEM

• US 20090254180A1
• Filed: 01/14/2009
• Published: 10/08/2009
• Est. Priority Date: 01/14/2008
• Status: Abandoned Application

• Current Assignee: Timothy Allen Peppers, Walt Pazanowski
• Original Assignee: Timothy Allen Peppers, Walt Pazanowski
• Inventors: Pazanowski, Walt, Peppers, Timothy Allen
• Application Number:
  US12/353,910
• Publication Number:
  US 20090254180A1
• Time in Patent Office: Days
• US Class Current: 623/17.110
• CPC Class Codes: A61F 2/30942 for designing or making customized prostheses, e.g. using templates, CT or NMR scans, finite-element analysis or CAD-CAM techniques
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs
• CPC Class Codes: A61F 2002/30235 tubular, e.g. sleeves
• CPC Class Codes: A61F 2002/305 Snap connection
• CPC Class Codes: A61F 2002/30599 stackable
• CPC Class Codes: A61F 2002/30784 Plurality of holes
• CPC Class Codes: A61F 2002/3096 trimmed or cut to a customised size
• CPC Class Codes: A61F 2002/449 comprising multiple spinal implants located in different intervertebral spaces or in different vertebrae
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2230/0069 cylindrical
• CPC Class Codes: A61F 2250/0063 Nested prosthetic parts

Abstract

A customizable vertebral replacement assembly system and methods of using such a system to perform spinal fusions are described. The assembly generally includes a wall that encloses a hollow central core, a plurality of openings arranged in the wall that extend from the exterior or the assembly to the interior of the central core, and at least one stacking armature. The openings disposed in the surface of the wall both allow for the easy trimming and adjustment of the size and shape of the assembly and for bone to grow into the assembly once the spacer is installed in the body, which can help to secure the assembly in place, while the stacking armature allows for the facile interconnection of multiple assemblies.

Claims

1. A vertebral replacement assembly system for use in a spinal fusion comprising:

an enclosure having first and second ends, and having a wall configured to enclose a hollow interior;

a plurality of openings disposed throughout said wall, said openings being configured to connect an exterior of said enclosure to said hollow interior; and

at least one armature disposed on at least one of said ends and configured to engage and interconnect said assembly with an adjacent assembly.

2. The vertebral replacement assembly system of claim 1, wherein the wall has a thickness of around 1.5 mm.

3. The vertebral replacement assembly system of claim 1, wherein the height of the assembly is from between about 6 to 18 millimeters.

4. The vertebral replacement assembly system of claim 1, wherein the diameter of the assembly is from between about 10 to 15 millimeters.

5. The vertebral replacement assembly system of claim 1, wherein the plurality of openings are configured to have a shape selected from the group consisting of crosses and rectangles.

6. The vertebral replacement assembly system of claim 1, wherein the plurality of openings are disposed in a pattern selected from the group consisting of staggered and cobblestone.

7. The vertebral replacement assembly system of claim 1, wherein the plurality of openings are substantially equally spaced along said wall.

8. The vertebral replacement assembly system of claim 1, wherein the assembly has a cross-section selected from the group consisting of circular, ovoid, square, octagonal and hexagonal.

9. The vertebral replacement assembly system of claim 1, wherein the assembly comprises a plurality of said armatures.

10. The vertebral replacement assembly system of claim 1, wherein the armatures are disposed on both ends of said assembly

11. The vertebral replacement assembly system of claim 1, wherein the at least one armature is disposed to interconnect with at least one opening on the adjacent assembly.

12. The vertebral replacement assembly system of claim 1, wherein the at least one armature engages the adjacent assembly through a fixation mechanism selected from the group consisting of a clip connection, a ratchet connection, a frictional fitting and a spring mechanism.

13. The vertebral replacement assembly system of claim 12, wherein the at least one armature is further interconnected to the adjacent assembly through an additional fixation mechanism.

14. The vertebral replacement assembly system of claim 13, wherein the additional fixation mechanism is selected from the group consisting of a screw, bolt and pin.

15. The vertebral replacement assembly system of claim 1, wherein the armature is attached to the inner wall of the assembly and interconnects through the inner wall of the adjacent assembly.

16. The vertebral replacement assembly system of claim 1, wherein the assembly and the adjacent assembly have different cross-sectional dimensions, such that the walls thereof at least partially overlap while interconnected.

17. The vertebral replacement assembly system of claim 16, wherein the assembly and the adjacent assembly further include at least one cooperative opening in each of the walls thereof such that at least one fixation anchore may be engaged between the assemblies.

18. The vertebral replacement assembly system of claim 17, where the at least one fixation anchor is selected from the group consisting of screw, bolts and pins.

19. The vertebral replacement assembly system of claim 1, further including a shaping tool comprising:

a compression tool having two curved troughs defining matching arcs and arranged such that when brought together they cooperatively form a hollow tube having an inner cross-sectional shape and dimension to allow for the insertion of an assembly therebetween,

an insertion tool having an outer cross-sectional shape and dimension such that said insertion tool may be inserted into the hollow interior of said assembly in supportive relation to the interior surface thereof; and

wherein the curved troughs of the compression tool may be compressed together to impart the arc of thereof to an assembly inserted therebetween.

20. The vertebral replacement assembly system of claim 19, wherein the curved troughs of the compression tool describe an arc having an angle from between about 9 and 13 degrees.

21. The vertebral replacement assembly system of claim 19, wherein the shaping tool is an integrated hand-held device.

22. The vertebral replacement assembly system of claim 19, wherein the compression tool and insertion tool are separate devices.

23. The vertebral replacement assembly system of claim 19, wherein the insertion tool is one of either a snake or mandrel.

24. A method of performing a spinal fusion comprising inserting the vertebral replacement assembly of claim 1 into place between two adjacent vertebral bodies.