METHOD AND DEVICE FOR CREATING A SYMBOL IN A WORKPIECE SURFACE VIA STAMPING

• US 20090255306A1
• Filed: 04/09/2009
• Published: 10/15/2009
• Est. Priority Date: 04/15/2008
• Status: Active Grant

• Current Assignee: Werner Maschinenbau GmbH
• Original Assignee: Werner Maschinenbau GmbH
• Inventors: Werner, Wilfried, OK, Senel Efe
• Granted Patent: US 8,356,500 B2
• Time in Patent Office: Days
• US Class Current: 72/28.100
• CPC Class Codes: B44B 3/009 using a computer control means
• CPC Class Codes: B44B 3/02 wherein plane surfaces are worked
• CPC Class Codes: B44B 5/0019 Rectilinearly moving embossing tools
• CPC Class Codes: B44B 5/0095 using computer control means
• CPC Class Codes: B44B 5/02 Dies; Accessories
• CPC Class Codes: B44C 1/222 using machine-driven mechanical means

Abstract

In a method and a device for creating a symbol in a workpiece surface via stamping (scoring or plastic forming under compressive conditions); the resultant stamping depth is measured and/or regulated constantly by using a distance sensor which is mounted on the stamping needle and is movable therewith. The stamping needle is placed on the workpiece surface before stamping is begun, thereby resulting in a first distance between the distance sensor and the workpiece surface. A second distance between the distance sensor and the workpiece surface is obtained during the subsequent stamping procedure, and when the stamping needle is pressed into the workpiece surface. The stamping depth results from the difference of the two distances.

Claims

1. A method for creating a symbol in a workpiece surface via stamping, comprising the steps of pressing a stamping needle into the workpiece surface and moving it parallel therewith;

determining a resultant stamping depth of the symbol using a distance sensor;

mounting the distance sensor on the stamping needle and moving the distance sensor therewith to be used as the distance sensor;

placing the stamping needle on the workpiece surface before the stamping is begun;

measuring a resultant first distance between the sensor and the workpiece surface;

subsequently pressing the stamping needle into the workpiece surface;

measuring a resultant second distance between the sensor and the workpiece surface; and

determining the stamping depth from a difference of the two distances.

2. The method as defined in claim 1, further comprising regulating the stamping depth as a controlled variable constantly to a preselected value while the symbol is being created.

3. The method as defined in claim 2, further comprising pressing the stamping needle into the workpiece surface via an application of pressure, and regulating the stamping depth via an application of pressure as a manipulated variable.

4. The method as defined in claim 1, further comprising aborting the stamping of the symbol when the stamping depth reaches a value that is outside of a preselected tolerance range.

5. A device for creating a symbol in a workpiece surface via stamping, comprising a stamping needle which is placeable on the workpiece surface and is movable parallel thereto;

means for pressing the stamping needle into the workpiece surface in order to perform stamping; and

a distance sensor mounted on the stamping needle and set up to determine a stamping depth that is reached during a stamping procedure.

6. The device as defined in claim 5, wherein said distance sensor is situated directly next to the stamping needle and its underside is situated above an outer tip of the stamping needle at a distance that is at least as great as a desired stamping depth.

7. The device as defined in claim 5, wherein the stamping needle is supported in a needle head in a manner such that it may be moved back and forth in a third direction, wherein the needle head is mounted on a carriage which is displaceable in two other directions and parallel to the workpiece surface.

8. The device as defined in claim 5, wherein said means for pressing the stamping needle into the workpiece surface include a cylinder/piston system which acts on the stamping needle in a third direction.

9. The device as defined in claim 8, further comprising a control element for adjusting the pressure in the cylinder/piston system in a manner such that the stamping needle penetrates the workpiece surface to a preselected stamping depth.

10. The device as defined in claim 9, wherein said control element is a component of a control setup for the pressure.

11. The device as defined in claim 10, wherein said control element is configured so that a controlled variable used for the control setup is a stamping depth which results from a difference of a distance between the distance sensor and the workpiece surface when the stamping needle is situated thereon, and a distance between the distance sensor and the workpiece surface when the stamping needle is pressed into it.

12. The device as defined in claim 5, further comprising a device for detecting relative movements between a stamping unit and the workpiece during a stamping procedure.

13. The device as defined in claim 12, wherein the device for detecting relative movements between the stamping unit and the workpiece includes an optical sensor.

14. The device as defined in claim 12, wherein the device for detecting relative movements between the stamping unit and the workpiece includes an mechanical probe.

15. The device as defined in claim 5, further comprising at least one additional distance sensor, said sensors being distributed around a circumference of the stamping needle.

16. The device as defined in claim 5, further comprising means for monitoring movements of the stamping needle in a direction selected from the group consisting of an x-direction, a y-direction, and both.

17. The device as defined in claim 5, wherein said distance sensor is mounted on a piston rod in which the stamping needle is installed in an easily-replaceable manner.