Load cell unit, weight checker, electronic balance, and balance

• US 20090255736A1
• Filed: 08/24/2007
• Published: 10/15/2009
• Est. Priority Date: 09/05/2006
• Status: Active Grant

• Current Assignee: Ishida Company Limited
• Original Assignee: Ishida Company Limited
• Inventors: Naito, Kazufumi, Tajiri, Shoko, Takeichi, Shinji
• Application Number:
  US12/310,720
• Publication Number:
  US 20090255736A1
• Time in Patent Office: Days
• US Class Current: 177/52
• CPC Class Codes: B07C 5/18 using a single stationary weighing mechanism
• CPC Class Codes: G01G 3/18 Temperature-compensating arrangements
• CPC Class Codes: G01L 1/2243 the supports being parallelogram-shaped
• CPC Class Codes: G01L 1/2281 for temperature variations

Abstract

A load cell unit which can satisfactorily measure the weight of a measured object if ambient temperature changes, and a weight checker and an electric balance using the load cell unit, are provided. A strain generating element includes plural strain generating portions. Each of strain gauges is a gauge of a temperature/sensitivity compensated type and is placed in a position on a corresponding strain generating portion. A bridge circuit includes the strain gauges. A zero compensation element compensates the zero of the bridge circuit in accordance with the temperature of the strain generating element, to roughly correct an output of the bridge circuit. A thermal sensitive resistor is a temperature sensor for detecting the temperature of the strain generating element. The zero compensation element and the thermal sensitive resistor are provided on a thick portion interposed between adjacent strain generating portions. A signal processor minutely corrects a roughly-corrected output of the bridge circuit. Thus, software compensation of zero can be further provided to an output of the bridge circuit, to which circuital compensation of zero is provided.

Claims

1. A load cell unit for measuring a weight of a measured object based on a load signal, comprising:

(a) a strain generating element including a plurality of thin strain generating portions;

(b) a strain gauge placed on a corresponding one of said plurality of strain generating portions;

(c) a bridge circuit including said strain gauge;

(d) a zero compensation element which is connected in series with said strain gauge placed on one side of said bridge circuit and carry out rough correction on an output of said bridge circuit, by compensating zero of said bridge circuit which varies along with temperature change in accordance with a temperature of said strain generating element;

(e) a temperature sensor for detecting said temperature of said strain generating element; and

(f) a signal processor which calculates an amount of change in said zero after said rough correction based on a result of detection provided by said temperature sensor and minutely corrects said output of said bridge circuit which is roughly corrected based on said amount of change, wherein said zero compensation element and said temperature sensor are provided in a portion interposed between adjacent ones of said plurality of strain generating portions.

2. The load cell unit according to claim 1, wherein said temperature sensor is a thermal sensitive resistor.

3. The load cell unit according to claim 2, wherein said thermal sensitive resistor is connected in series with an input side of said bridge circuit.

4. The load cell unit according to claim 3, wherein said strain gauge is a strain gauge of a temperature self-compensated type which is capable of compensating for thermal expansion of said strain generating element which is caused due to temperature change.

5. The load cell unit according to claim 1, wherein said strain gauge is a strain gauge of a temperature/sensitivity compensated type which is capable of compensating an amount of change in modulus of longitudinal elasticity of said strain generating element which is caused due to temperature change.

6. The load cell unit according to claim 1, wherein out of said plurality of strain generating portions, first and second strain generating portions which are adjacent to each other are provided at a side closer to a first surface which is substantially perpendicular to a load direction in which a load of said measured object is imposed, and receives said load of said measured object, in an outer surface of said strain generating element,

third and fourth strain generating portions which are adjacent to each other are provided at a side closer to a second surface which is substantially perpendicular to said load direction and opposes said first surface with a through hole of said strain generating element interposed therebetween, and

said strain gauge is provided on each of said first through fourth strain generating portions.

7. The load cell unit according to claim 5, wherein

said bridge circuit includes first and second strain gauges and first and second fixed resistors, and

said first strain gauge, said second strain gauge, said first fixed resistor, and said second fixed resistor are connected between a first input terminal and a first output terminal, between a second input terminal and said first output terminal, between said first input terminal and a second output terminal, and between said second input terminal and said second output terminal, respectively.

8. The load cell unit according to claim 7, wherein

out of said plurality of strain generating portions, first and second strain generating portions which are adjacent to each other are provided at a side closer to a first surface which is substantially perpendicular to a load direction in which a load of said measured object is imposed, and receives said load of said measured object, in an outer surface of said strain generating element,

third and fourth strain generating portions which are adjacent to each other are provided at a side closer to a second surface which is substantially perpendicular to said load direction and opposes said first surface with a through hole of said strain generating element interposed therebetween, and

said first and second strain gauges are placed on one of said first surface and said second surface in positions respectively opposing said strain generating portions provided on said one of said first surface and said second surface.

9. The load cell unit according to claim 1, wherein said signal processor calculates said amount of change in said zero by second- or higher-order approximation.

10. A weight checker comprising:

a measuring device for measuring weights of checked objects which are being transferred; and

a sorting device for sorting said checked objects based on results of measurement of said checked objects which are provided by said measuring device, wherein

said measuring device includes said load cell unit according to claim 1; and

a measuring conveyor which is supported by said load cell unit and transfers said checked objects.

11. An electric balance comprising:

said load cell according to claim 1; and

a pan which is supported by said load cell unit and loads a measured object.

12. A load cell unit for measuring a weight of a measured object based on a load signal, comprising:

(a) a strain generating element including a plurality of thin strain generating portions;

(b) a bridge circuit;

(c) a strain gauge of a temperature/sensitivity compensated type which is placed on a corresponding one out of said plurality of strain generating portions and compensates output sensitivity of said bridge circuit, to roughly correct a bridge output of said bridge circuit, to compensates an amount of change in modulus of longitudinal elasticity of said strain generating element which is caused due to temperature change;

(d) a zero compensation element which is connected in series with said strain gauge placed on one side of said bridge circuit including said strain gauge and roughly correct an output of said bridge circuit, by compensating zero of said bridge circuit which varies along with temperature change in accordance with a temperature of said strain generating element;

(e) a temperature sensor for detecting said temperature of said strain generating element; and

(f) a signal processor for further compensating said zero and said output sensitivity of said bridge circuit based on a result of detection provided by said temperature sensor, by minutely correcting said bridge output of said bridge circuit which is zero-compensated by said zero compensation element, and is roughly corrected through compensation of said output sensitivity of said bridge circuit by said strain gauge, wherein said zero compensation element and said temperature sensor are provided in a portion interposed between adjacent strain generating portions.

13. The load cell unit according to claim 12, wherein said temperature sensor is a thermal sensitive resistor.

18. The load cell unit according to any of claims 12, 14 or 17, wherein out of said plurality of strain generating portions, first and second strain generating portions which are adjacent to each other are provided at a side closer to a first surface which is substantially perpendicular to a load direction in which a load of said measured object is imposed, and receives said load of said measured object, in an outer surface of said strain generating element,

third and fourth strain generating portions which are adjacent to each other are provided at a side closer to a second surface which is substantially perpendicular to said load direction and opposes said first surface with a through hole of said strain generating element interposed therebetween, and

said strain gauge is placed on each of said first through fourth strain generating portions.

19. The load cell unit according to claim 12, wherein

said bridge circuit includes first and second strain gauges and first and second fixed resistors, and

said first strain gauge, said second strain gauge, said first fixed resistor, and said second fixed resistor are connected between a first input terminal and a first output terminal, between a second input terminal and said first output terminal, between said first input terminal and a second output terminal, and between said second input terminal and said second output terminal, respectively.

20. The load cell unit according to claim 19, wherein out of said plurality of strain generating portions, first and second strain generating portions which are adjacent to each other are provided at a side closer to a first surface which is substantially perpendicular to a load direction in which a load of said measured object is imposed, and receives said load of said measured object, in an outer surface of said strain generating element,

third and fourth strain generating portions which are adjacent to each other are provided at a side closer to a second surface which is substantially perpendicular to said load direction and opposes said first surface with a through hole of said strain generating element interposed there between, and said first and second strain gauges are placed on one of said first surface and said second surface in positions respectively opposing said strain generating portions provided on said one of said first surface and said second surface.

21. The load cell unit according to any of claims 12, 14 or 17, wherein said signal processor minutely corrects said bridge output which is roughly corrected by second- or higher-order approximation, to further compensate said zero of said bridge circuit.

22. The load cell unit according to any of claims 12, 14 or 17, wherein said signal processor minutely corrects said bridge output which is roughly corrected by second or higher-order approximation, to further compensate said output sensitivity of said bridge circuit.

23. The load cell unit according to any of claims 12, 14 or 17, wherein said signal processor minutely corrects said bridge output which is roughly corrected by second- or higher-order approximation to compensate said zero of said bridge circuit, and also, achieves minute correction by second- or higher-order approximation to compensate said output sensitivity of said bridge circuit.

24. A weight checker, comprising:

a measuring device for measuring weights of checked objects which are being transferred; and

a sorting device for sorting said checked objects based on results of measurement provided by said measuring device, wherein

said measuring device includes;

said load cell unit according to any of claims 12, 14 or 17; and

a measuring conveyor which is supported by said load cell unit and transfers said checked objects.

25. A balance comprising:

said load cell unit according to any of claims 12, 14 or 17; and

a pan which is supported by said load cell unit and loads a measured object, wherein said load cell unit is a load cell unit according to any of claims 12, 14 or 17.

14. A load cell unit for measuring a weight of a measured object based on a load signal, comprising:

(a) a strain generating element including a plurality of thin strain generating portions;

(b) a strain gauge of a temperature self-compensated type which is placed on a corresponding one out of said plurality of strain generating portions and is capable of compensating for thermal expansion of said strain generating element which is caused due to temperature change;

(c) a bridge circuit including said strain gauge;

(d) a zero compensation element which is connected in series with said strain gauge placed on one side of said bridge circuit and roughly correct an output of said bridge circuit, by compensating zero of said bridge circuit which varies along with temperature change in accordance with a temperature of said strain generating element;

(e) thermal sensitive resistors which are connected in series with an input side of said bridge circuit, compensate an amount of change in modulus of longitudinal elasticity of said strain generating element which is caused due to temperature change, and roughly correct a bridge output of said bridge circuit, to compensate output sensitivity of said bridge circuit; and

(f) a signal processor for further compensating said zero and said output sensitivity of said bridge circuit, based on a result of detection provided by said thermal sensitive resistor, by minutely correcting said bridge output of said bridge circuit which is zero-compensated by said zero compensation element, and is roughly corrected through compensation of said output sensitivity of said bridge circuit by said thermal sensitive resistors, wherein said zero compensation element and said thermal sensitive resistors which are employable as temperature sensors are provided in a portion interposed between adjacent strain generating portions.

15. The load cell unit according to claim 14, wherein a first thermal sensitive resistor and a second thermal sensitive resistor out of said thermal sensitive resistors are connected with an input-side first terminal of said bridge circuit and an input-side second terminal of said bridge circuit, respectively.

16. The load cell unit according to claim 14, wherein said thermal sensitive resistors are connected with one of input-side terminals of said bridge circuit.

17. A load cell unit for measuring a weight of a measured object based on a load signal, comprising:

(a) a strain generating element including a plurality of thin strain generating portions;

(b) a strain gauge of a temperature self-compensated type which is placed on a corresponding one out of said plurality of strain generating portions and is capable of compensating for thermal expansion of said strain generating element which is caused due to temperature changes;

(c) a bridge circuit including said strain gauge;

(d) a zero compensation element which is connected in series with said strain gauge placed on one side of said bridge circuit and roughly correct a bridge output of said bridge circuit, by compensating zero of said bridge circuit which varies along with temperature change in accordance with a temperature of said strain generating element;

(e) a thermal sensitive resistor which is employable as a temperature sensor;

(f) a signal processor which carries out signal processing on an input signal and includes;

(f-1) a variable gain amplifier which is connected with said thermal sensitive resistor and has amplification controlled based on a resistance of said thermal sensitive resistor which is in accordance with temperature change; and

(f-2) a compensation calculator which is capable of carrying out calculation for compensation based on an output signal provided by said variable gain amplifier; and

(g) a selecting part for selecting one of said bridge output and a reference output and is capable of inputting a selected output to said variable gain amplifier, wherein said zero compensation element and said thermal sensitive resistor are provided in a portion interposed between adjacent strain generating portions, when said selecting part is switched to a side of said bridge output so that said bridge output is input to said variable gain amplifier as said input signal,

i) said variable gain amplifier compensates an amount of change in modulus of longitudinal elasticity of said strain generating element which is caused due to temperature change and roughly corrects said bridge output, to compensate output sensitivity of said bridge circuit, and

ii) said compensation calculator minutely corrects said bridge output of said bridge circuit which is zero-compensated by said zero compensation element, said bridge output being roughly corrected through compensation of said output sensitivity of said bridge circuit by said variable gain amplifier, based on a result of detection provided by said temperature sensor, to further compensate said zero and said output sensitivity of said bridge circuit, and when said selecting part is switched to a side of said reference output so that said reference output is input to said variable gain amplifier as said input signal,

iii) said variable gain amplifier outputs an output signal which is in accordance with a resistance of said thermal sensitive resistor, and

iv) said compensation calculator calculates said temperature of said strain generating element based on said output signal.