MOWER

• US 20090266042A1
• Filed: 04/20/2009
• Published: 10/29/2009
• Est. Priority Date: 04/25/2008
• Status: Abandoned Application

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Munn, Jamie S., Stones, Kevin, Mooney, P. Wade, Shaver, David M., Aydin, Tarek
• Application Number:
  US12/426,499
• Publication Number:
  US 20090266042A1
• Time in Patent Office: Days
• US Class Current: 56/11.900
• CPC Class Codes: A01D 34/78 electric
• CPC Class Codes: A01D 69/02 electric
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 15/20 for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
• CPC Class Codes: B60L 2200/40 Working vehicles
• CPC Class Codes: B60L 2240/421 Speed
• CPC Class Codes: B60L 2240/427 Voltage
• CPC Class Codes: B60L 2240/80 Time limits
• CPC Class Codes: B60L 2250/16 by display
• CPC Class Codes: B60L 3/0061 relating to electrical machines
• CPC Class Codes: B60L 50/52 characterised by DC-motors
• CPC Class Codes: B60L 53/14 Conductive energy transfer
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles

Abstract

A battery-powered lawn mower includes a deck supported by wheels on a first side and a cutting mechanism having a first motor, including a first output member. A first cutting blade is driven by the first output member. A self-drive transmission has a second motor that selectively communicates an output to a drive axle. A force feedback controller measures a load on the first motor and changes an output voltage to the second motor based on the measured load.

Claims

1. A battery-powered lawn mower comprising:

a deck supported by wheels on a first side;

a cutting mechanism having a first motor including a first output member;

a first cutting blade driven by the first output member;

a self-drive transmission having a second motor that selectively communicates an output to a drive axle; and

a force feedback controller that measures a load on the first motor and changes an output voltage to the second motor based on the measured load.

2. The battery-powered lawn mower of claim 1 wherein the force feedback controller compares the load to a threshold.

3. The battery-powered lawn mower of claim 2 wherein the force feedback controller reduces the output voltage to the second motor based on the load being greater than the threshold.

4. The battery-powered lawn mower of claim 1 wherein the load is measured by detecting a current sent to the first motor.

5. The battery-powered lawn mower of claim 4 wherein a voltage is compared to a threshold voltage through one of an analog and digital component, the component operable to change a resistor divider value in the second motor based on the comparison.

6. The battery-powered lawn mower of claim 1 wherein the force feedback controller proportionally varies the output voltage on the second motor based on the measured load.

7. The battery-powered lawn mower of claim 1 wherein the force feedback controller determines an amount of amps of current that are withdrawn by the first motor and pulse width modulates the second motor by a varying duty cycle based on the determination.

8. A powered lawn mower comprising:

a deck supported by wheels on a first side;

a first motor driving a cutting blade;

a second motor connected to at least one wheel of the mower for controlling the speed of the mower; and

a force feedback controller that measures a load on the first motor and sends a signal to the second motor based on the measured load to vary the speed of the at least one wheel.

9. The powered lawn mower of claim 8 wherein the force feedback controller compares the load on the first motor to a threshold value and reduces the speed of the wheel if the load is higher than the threshold value.

10. The powered lawn mower of claim 8 wherein the load is measured by detecting a current sent to the first motor.

11. The powered lawn mower of claim 8 wherein the force feedback controller can proportionally vary the speed of the wheel based on the measured load.

12. The powered lawn mower of claim 8 wherein the force feedback controller determines an amount of amps of current that are withdrawn by the first motor and pulse width modulates the second motor by a varying duty cycle based on the determination.

13. A method of controlling the speed of a lawn mower comprising the steps:

providing a lawn mower with a deck supported by wheels, a first motor driving a cutting blade, a second motor connected to at least one wheel, and a force feedback controller;

the force feedback controller measuring the load on the first motor;

the force feedback controller sending a signal to the second motor to control its speed.

14. The method for controlling the speed of a lawn mower of claim 13, further including the step:

the force feedback controller comparing the measured load on the first motor to a threshold load, and if greater than the threshold load, decreasing the speed of the second motor.

15. The method for controlling the speed of a lawn mower of claim 13:

wherein the signal the force feedback controller sends to the second motor is proportional to the load sensed on the first motor so that the speed of the mower is proportional to the load on the cutting blade.

16. A battery-powered lawn mower comprising:

a battery;

a deck supported by wheels on a first side;

a drive axle coupled to the wheels; and

a self-drive transmission comprising;

a motor powered by the battery and having an output member; and

a clutch assembly having a driven transfer gear coupled for rotation with the output member, and a clutch cam mounted for rotation with a user input member, wherein an input from the user input member urges the clutch cam to concurrently rotate about and translate along an axis thereby locking the drive axle for concurrent rotation with the driven transfer gear and the motor output member.

17. The battery-powered lawn mower of claim 16, further comprising:

a variable speed circuit assembly that regulates a voltage delivered to the motor based on a position of the user input member.

18. The battery-powered lawn mower of claim 17 wherein the input from the user input member comprises actuation of a self-drive bail handle.

19. The battery-powered lawn mower of claim 18 wherein the clutch cam rotates in a first direction around and translates along a drive axle axis.

20. The battery-powered lawn mower of claim 19, further comprising a biasing member that urges the clutch cam to rotate in a second direction opposite the first direction upon a release of the self-drive bail handle.

21. The battery-powered lawn mower of claim 19 wherein rotation of the clutch cam in the first direction causes the clutch cam to translate along the drive axle axis whereby one of a tooth or pocket defined on the clutch cam nests with the other of the tooth or pocket provided on the driven transfer gear thereby coupling the driven clutch for concurrent rotation with the driven transfer gear.

22. The battery-powered lawn mower of claim 17 wherein the variable speed circuit assembly comprises a variable speed cam, a potentiometer, a switch and a variable speed circuit.

23. The battery-operated lawn mower of claim 22 wherein the variable speed cam defines a recess and a plurality of cam gear teeth formed thereon.

24. The battery-operated lawn mower of claim 23 wherein the cam gear teeth are rotatably meshed with clutch cam teeth formed on the clutch cam and wherein rotation of the clutch cam by way of the clutch cam teeth and the cam gear teeth interaction urges a button extending from the switch to be actuated.

25. The battery-operated lawn mower of claim 24 wherein no electricity is passed to the potentiometer until the switch is moved to a closed state.

26. The battery-operated lawn mower of claim 24 wherein rotation of the potentiometer passes an increasing signal to the variable speed circuit wherein as the signal increases, the voltage out of the variable speed circuit is increased to the motor.