LIGHT-EMISSION LENS, LIGHT-EMITTING ELEMENT ASSEMBLY, SHEET-SHAPED LIGHT SOURCE DEVICE AND COLOR LIQUID CRYSTAL DISPLAY ASSEMBLY

• US 20090273727A1
• Filed: 12/02/2005
• Published: 11/05/2009
• Est. Priority Date: 12/03/2004
• Status: Abandoned Application

• Current Assignee: Sony Corporation (Sony Group Corp.)
• Original Assignee: Sony Corporation (Sony Group Corp.)
• Inventors: Tomioko, Satoshi, Nada, Naoji, Kubota, Shigeo, Yoshida, Tetsuyuki, Ueda, Mitsunori, Osako, Junichi
• Application Number:
  US11/720,712
• Publication Number:
  US 20090273727A1
• Time in Patent Office: Days
• US Class Current: 349/62
• CPC Class Codes: G02B 17/0856 comprising a refractive element with a reflective surface, the reflection taking place inside the element, e.g. Mangin mirrors
• CPC Class Codes: G02B 5/265 involving total internal reflection
• CPC Class Codes: G02F 1/133603 with LEDs
• CPC Class Codes: H01L 2224/16225 the item being non-metallic, e.g. insulating substrate with or without metallisation
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2224/73265 Layer and wire connectors
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H01L 2924/13091 Metal-Oxide-Semiconductor Field-Effect Transistor [MOSFET]
• CPC Class Codes: H01L 33/58 Optical field-shaping elements

Abstract

There is provided a lens formed from a circular bottom face (11), lateral face (14) and top face (15) and having a surface light source (13) of a finite size disposed at the center of the bottom face (11). The top face (15) is an aspheric surface rotational symmetric with respect to a z-axis and which totally reflects a part of a component, whose polar angle is smaller than a polar angle Θ₀ at the intersection between the lateral face (14) and top face (15), of light emitted from the surface light source (13). The lateral face (14) is an aspheric surface rotational symmetric with respect to the z-axis and pervious to a component, whose polar angle is larger than the polar angle Θ₀, and component, totally reflected at the top face (15), of the light emitted from the surface light source (13). A function r=f_S(z) where z is a variable representing the lateral face (14) increases monotonously as the variable z decreases in a closed zone defined by 0≦z≦z₁ (z-coordinate of an intersection between the lateral face (14) and top face (15)), and has at least one point where a absolute value |d²r/dz²| is maximum in the closed zone.

Claims

1. A lens formed from circular bottom, lateral and top faces and having a surface light source of a finite size provided at the center of the bottom face thereof, wherein

in an assumed cylindrical coordinate (r, φ

, z) of which the origin is the center of the bottom face and z-axis is a normal line passing through the center of the bottom face,

the top face is an aspheric surface rotational symmetric with respect to the z-axis and which totally reflects a part of a component, whose polar angle is smaller than a polar angle Θ

₀ at the intersection between the lateral and top faces, of light emitted at a half of a whole solid angle from the surface light source, and

the lateral face is an aspheric surface rotational symmetric with respect to the z-axis and pervious to a component, whose polar angle is larger than the polar angle Θ

₀, and component, totally reflected at the top face, of light emitted at the half of the whole solid angle from the surface light source,

a function r=f_S(z) where z is a variable representing the aspheric lateral face increasing monotonously as the variable z decreases in a closed zone defined by 0≦

z≦

Z₁ when the z-coordinate of the intersection between the lateral and top faces is z₁, and having at least one point where an absolute value |d²r/dz²| of a second-order differential coefficient of the variable z takes a maximum value in the closed zone.

2. The lens of claim 1, wherein the function r=f_T(r) where r is a variable representing the top face being an aspheric surface defines a hyperboloid given by the following expression (1):

$\begin{array}{cc}Z=\frac{{\mathrm{cr}}^2}{1+\sqrt{1-c^2<br><br>r^2<br><br>\left(1-e^2\right)}}+a& \left(1\right)\end{array}$

where “

c”

is a curvature (vertex curvature) at the vertex where the hyperboloid intersects with the z-axis, “

e”

is an eccentricity and the zero-order coefficient “

a”

is given by an expression “

a=[c(e²−

1)]<sup>−

1</sup>+p”

where “

p”

is a constant.

3. The lens of claim 2, wherein

the eccentricity e satisfies “

1.40≦

e≦

1.58”

, and

“

c”

satisfies the following expression (2)

$\begin{array}{cc}\frac{e^2-1}{1+2<br><br>\sqrt{e^2-1}<br><br>\frac{z_1}{d}}<br><br>z_1\le <br><br>\frac{1}{c}\le <br><br>\frac{e^2-1}{e}<br><br>z_1& \left(2\right)\end{array}$

when the size of the surface light source is taken as d.

4. The lens of claim 1, wherein the function r=f_S(z) where z is a variable representing the lateral face being an aspheric surface is defined by an nth-order polynomial.

5. The lens of claim 1, wherein the refractive index, taken as n₁, of the material of the lens is 1.48≦

n₁≦

2.5.

6. A lens formed from circular bottom, lateral and top faces and having a surface light source of a finite size disposed at the center of the bottom face thereof, wherein

in a cylindrical coordinate (r, φ

, z) assumed for the lens and of which the origin is the center of the bottom face and z-axis is a normal line passing through the center of the bottom face,

the top face is an aspheric surface rotational symmetric with respect to the z-axis and which totally reflects a part of a component, whose polar angle is smaller than a polar angle Θ

₀ at the intersection between the lateral and top faces, of light emitted at a half of a whole solid angle from the surface light source, and

the lateral face is an aspheric surface rotational symmetric with respect to the z-axis and pervious to a component, whose polar angle is larger than the polar angle Θ

₀, and component, totally reflected at the top face, of light emitted at the half of the whole solid angle from the surface light source.

7. The lens of claim 6, wherein the bottom face is centered nearly at the focal distance of the lateral face that effectively functions as a convex lens.

8. A lens formed from circular bottom, lateral and top faces and having a light-emitting element disposed at the center of the bottom face thereof, wherein

the lateral face of the lens is a curved surface convexed outwardly and symmetric with respect to an axis of revolution which is an axis passing through the center point of the bottom face and perpendicular to the bottom face,

the top face is a curved surface convexed toward the bottom face and symmetric with respect to the axis of revolution, and

on the assumption that the cone angle of a first virtual cone having the vertex thereof defined by the center point and being tangent to the top face is Ω

₁ and the cone angle (solid angle) of a second virtual cone having the vertex thereof defined by the center point and being tangent to the top face is Ω

₂,

a component, existing inside the second virtual cone, of virtual light assumed to have been projected from the center point is projected from the top face to outside,

a component, existing outside the second virtual cone but inside the first virtual cone, of the virtual light assumed to have been projected from the center point is totally reflected at the top face and projected to outside from the lateral face, and

a component, existing outside the first virtual cone, of the virtual light assumed to have been projected from the center point is projected from the lateral face to outside.

9. The lens of claim 8, wherein on the assumption that the refractive index of the material of the lens is n₁ and that of the outer medium is n₀, a cone generating angle formed between the second virtual cone and a virtual plane cutting the second virtual cone and including the axis is θ

₂ and an angle formed between the lens and a virtual plane cutting the lens and including the axis and at which the line normal to the top face, passing through a point where the second virtual cone and top face intersect with each other is θ

₀, the cone angle (solid angle) Ω

₂ (=2π

[1−

cos(θ

₂)]) will satisfy a requirement “

sin(θ

₂+θ

₀)=(n₀/n₁)”

.

10. The lens of claim 9, wherein n₀=1.00 and 1.48≦

n₁≦

2.5.

11. The lens of claim 8, wherein on the assumption that an amount LF_T of a light component assumed to have been projected from the center point to outside through a top-face portion from which the emitted light is projected and amount LF_S of a light component assumed to have been projected from the center point to outside through the lateral face satisfy a requirement “

0≦

LF_S/(LF_S+LF_T)≦

0.84”

.

12. The lens of claim 8, wherein

the top face is a hyperboloid of revolution, and

the center point is positioned within a range defined by a midpoint between two focuses of the hyperboloid of revolution and focus, at the convex side, of the hyperboloid of revolution inside the two focuses.

13. The lens of claim 8, wherein the lateral face effectively functions as a convex lens and the bottom face is centered nearly at the focal distance of the lateral face effective as the convex lens.

14. The lens of claim 13, wherein the rotational symmetric curved surface forming the lateral face is defined by an nth-order polynomial.

15. The lens of claim 14, wherein the absolute value of a second-order differential coefficient of the nth-order polynomial defining a rotational symmetric curved surface forming the lateral face within a range of the lateral face has at least one maximum.

16. The lens of claim 8, wherein

a reflecting layer is formed on the outer surface of a top-face portion included in at least the second virtual cone, and

a component, existing inside the second virtual cone, of the light assumed to have been projected from the center point is reflected at the reflecting layer, not being projected from the top face to outside.

17. A light-emitting element assembly including

a lens formed from circular bottom, lateral and top faces, and

a surface light source formed from a light emitting element provided at the center of the bottom face of the lens, wherein

in a cylindrical coordinate (r, φ

, z) assumed for the lens and of which the origin is the center of the bottom face and z-axis is a normal line passing through the center of the bottom face,

the top face is an aspheric surface rotational symmetric with respect to the z-axis and which totally reflects a part of a component, whose polar angle is smaller than a polar angle Θ

₀ at the intersection between the lateral and top faces, of light emitted at a half of a whole solid angle from the surface light source, and

the lateral face is an aspheric surface rotational symmetric with respect to the z-axis and pervious to a component, whose polar angle is larger than the polar angle Θ

₀, and component, totally reflected at the top face, of light emitted at the half of the whole solid angle from the surface light source,

a function r=f_S(z) where z is a variable representing the aspheric lateral face increasing monotonously as the variable z decreases in a closed zone defined by 0≦

z≦

z₁ when the z-coordinate of the intersection between the lateral and top faces is z₁, and having at least one point where an absolute value |d²r/dz²| of a second-order differential coefficient of the variable z takes a maximum value in the closed zone.

18. The light-emitting element assembly of claim 17, wherein

the light-emitting element is a light-emitting diode (LED) including a substrate and a light-emitting layer formed on the substrate, and

a part of the bottom face of the lens is in contact with the light-emitting layer included in the light-emitting diode with a light-transparent medium layer being laid between them (face-up structure).

19. The light-emitting element assembly of claim 17, wherein

the light-emitting element is a light-emitting diode (LED) formed from a substrate and a light-emitting layer formed on the substrate,

light emitted from the light-emitting layer is projected to outside, and

the part of the bottom face of the lens is in contact with the light-emitting layer included in the light-emitting diode with a light-transparent medium layer being laid between them (flip-chip structure).

20. A light-emitting element assembly including

a lens formed from circular bottom, lateral and top faces, and

a surface light source formed from a light emitting element provided at the center of the bottom face of the lens, wherein

in a cylindrical coordinate (r, φ

, z) assumed for the lens and of which the origin is the center of the bottom face and z-axis is a normal line passing through the center of the bottom face,

the top face is an aspheric surface rotational symmetric with respect to the z-axis and which totally reflects a part of a component, whose polar angle is smaller than a polar angle Θ

₀ at the intersection between the lateral and top faces, of light emitted at a half of a whole solid angle from the surface light source, and

the lateral face is an aspheric surface rotational symmetric with respect to the z-axis and pervious to a component, whose polar angle is larger than the polar angle Θ

₀, and component, totally reflected at the top face, of light emitted at the half of the whole solid angle from the surface light source.

21. The light-emitting element assembly of claim 20, wherein the center of the bottom face is positioned nearly at the focal distance of the lateral face that effectively functions as a convex lens.

22. A light-emitting element assembly including

a lens formed from circular bottom, lateral and top faces, and

a surface light source formed from a light emitting element provided at the center of the bottom face of the lens, wherein

of the lens, the lateral face is a curved surface convexed outwardly and symmetric with respect to an axis of revolution which is an axis passing through the center point of the bottom face and perpendicular to the bottom face, and

the top face is a curved surface convexed toward the bottom face and symmetric with respect to the axis of revolution, and

on the assumption that the cone angle of a first virtual cone having the vertex thereof defined by the center point and being tangent to the top face is Ω

₁ and the cone angle (solid angle) of a second virtual cone having the vertex thereof defined by the center point and being tangent to the top face is Ω

₂,

a component, existing inside the second virtual cone, of virtual light assumed to have been projected from the center point is projected from the top face to outside,

a component, existing outside the second virtual cone but inside the first virtual cone, of the virtual light assumed to have been projected from the center point is totally reflected at the top face and projected to outside from the lateral face, and

a component, existing outside the second virtual cone, of the virtual light assumed to have been projected from the center point is projected from the lateral face to outside.

23. The light-emitting element assembly of claim 22, wherein on the assumption that the refractive index of the material of the lens is n₁ and that of the outer medium is n₀, a cone generating angle formed between the second virtual cone and a virtual plane cutting the second virtual cone and including the axis is θ

₂ and an angle formed between the lens and a virtual plane cutting the lens and including the axis and at which the line normal to the top face, passing through a point where the second virtual cone and top face intersect with each other is θ

₀, the cone angle Ω

₂ satisfies the following requirement

sin(θ

₂+θ

₀)=(n₀/n₁).

24. The light-emitting element assembly of claim 22, wherein

the light-emitting element is a light-emitting diode including a substrate and a light-emitting layer formed on the substrate, and

a part of the bottom face of the lens is in contact with the light-emitting layer included in the light-emitting diode with a light-transparent medium layer being laid between them.

25. The light-emitting element assembly of claim 22, wherein

the light-emitting element is a light-emitting diode formed from a substrate and a light-emitting layer formed on the substrate,

light emitted from the light-emitting layer is projected to outside, and

the part of the bottom face of the lens is in contact with the light-emitting layer included in the light-emitting diode with a light-transparent medium layer being laid between them.

26. A surface light source device including a plurality of light-emitting element assemblies to emit red light, a plurality of light-emitting element assemblies to emit green light and a plurality of light-emitting element assemblies to emit blue light, wherein

each of the light-emitting element assemblies includes

a lens formed from circular bottom, lateral and top faces, and

a surface light source formed from a light emitting element provided at the center of the bottom face of the lens,

in a cylindrical coordinate (r, φ

, z) assumed for the lens and of which the origin is the center of the bottom face and z-axis is a normal line passing through the center of the bottom face,

the top face being an aspheric surface rotational symmetric with respect to the z-axis and which totally reflects a part of a ht component, whose polar angle is smaller than a polar angle Θ

₀ at the intersection between the lateral and top faces, of light emitted at a half of a whole solid angle from the surface light source, and

the lateral face being an aspheric surface rotational symmetric with respect to the z-axis and pervious to a component, whose polar angle is larger than the polar angle Θ

₀, and component, totally reflected at the top face, of light emitted at the half of the whole solid angle from the surface light source,

a function r=f_S(z) where z is a variable representing the aspheric lateral face increasing monotonously as the variable z decreases in a closed zone defined by 0≦

z≦

z₁ when the z-coordinate of the intersection between the lateral and top faces is z₁, and having at least one point where an absolute value |d²r/dz²| of a second-order differential coefficient of the variable z takes a maximum value in the closed zone.

27. A surface light source device including a plurality of light-emitting element assemblies to emit red light, a plurality of light-emitting element assemblies to emit green light and a plurality of light-emitting element assemblies to emit blue light, wherein

each of the light-emitting element assemblies includes

a lens formed from circular bottom, lateral and top faces, and

a surface light source formed from a light emitting element provided at the center of the bottom face of the lens,

in a cylindrical coordinate (r, φ

, z) assumed for the lens and of which the origin is the center of the bottom face and z-axis is a normal line passing through the center of the bottom face,

the top face being an aspheric surface rotational symmetric with respect to the z-axis and which totally reflects a part of a component, whose polar angle is smaller than a polar angle Θ

₀ at the intersection between the lateral and top faces, of light emitted at a half of a whole solid angle from the surface light source, and

the lateral face being an aspheric surface rotational symmetric with respect to the z-axis and pervious to a component, whose polar angle is larger than the polar angle Θ

₀, and component, totally reflected at the top face, of light emitted at the half of the whole solid angle from the surface light source.

28. The surface light source device of claim 27, wherein the center of the bottom face is positioned nearly at the focal distance of the lateral face that effectively functions as a convex lens.

29. A surface light source device to backlight a transparent or semitransparent type color liquid crystal display, the device comprising:

a plurality of light-emitting element assemblies to emit red light, a plurality of light-emitting element assemblies to emit green light and a plurality of light-emitting element assemblies to emit blue light;

each of the light-emitting element assemblies including

a lens having circular bottom, lateral and top faces, and

a light emitting element provided at the center of the bottom face of the lens,

of the lens, the lateral face of the lens being a curved surface convexed outwardly and symmetric with respect to an axis of revolution which is an axis passing through the center point of the bottom face and perpendicular to the bottom face, and

the top face being a curved surface convexed toward the bottom face and symmetric with respect to the axis of revolution,

on the assumption that the cone angle of a first virtual cone having the vertex thereof defined by the center point and being tangent to the top face is Ω

₁ and the cone angle (solid angle) of a second virtual cone having the vertex thereof defined by the center point and being tangent to the top face is Ω

₂,

a component, existing inside the second virtual cone, of virtual light assumed to have been projected from the center point being projected from the top face to outside,

a component, existing outside the second virtual cone but inside the first virtual cone, of the virtual light assumed to have been projected from the center point being totally reflected at the top face and projected to outside from the lateral face, and

a component, existing outside the first virtual cone, of the virtual light assumed to have been projected from the center point being projected from the lateral face to outside.

30. A color liquid crystal display assembly including a transparent or semitransparent type color liquid crystal display and a surface light source device to backlight the color liquid crystal display, wherein

the surface light source device includes a plurality of light-emitting element assemblies to emit red light, a plurality of light-emitting element assemblies to emit green light and a plurality of light-emitting element assemblies to emit blue light, wherein

each of the light-emitting element assemblies includes

a lens formed from circular bottom, lateral and top faces, and

a surface light source formed from a light emitting element provided at the center of the bottom face thereof,

in a cylindrical coordinate (r, φ

, z) assumed for the lens and of which the origin is the center of the bottom face and z-axis is a normal line passing through the center of the bottom face,

the top face being an aspheric surface rotational symmetric with respect to the z-axis and which totally reflects a part of a component, whose polar angle is smaller than a polar angle Θ

₀ at the intersection between the lateral and top faces, of light emitted at a half of a whole solid angle from the surface light source, and

the lateral face being an aspheric surface rotational symmetric with respect to the z-axis and pervious to a component, whose polar angle is larger than the polar angle Θ

₀, and component, totally reflected at the top face, of light emitted at the half of the whole solid angle from the surface light source,

a function r=f_S(z) where z is a variable representing the aspheric lateral face increasing monotonously as the variable z decreasing in a closed zone defined by 0≦

z≦

z₁ when the z-coordinate of the intersection between the lateral and top faces is z₁, and having at least one point where an absolute value |d²r/dz²| of a second-order differential coefficient of the variable z taking a maximum value in the closed zone.

31. A color liquid crystal display assembly including a transparent or semitransparent type color liquid crystal display and a surface light source device to backlight the color liquid crystal display to emit red light, a plurality of light-emitting element assemblies to emit green light and a plurality of light-emitting element assemblies to emit blue light, wherein

each of the light-emitting element assemblies includes

a lens formed from circular bottom, lateral and top faces, and

a surface light source formed from a light emitting element provided at the center of the bottom face thereof,

in a cylindrical coordinate (r, φ

, z) assumed for the lens and of which the origin is the center of the bottom face and z-axis is a normal line passing through the center of the bottom face,

the top face being an aspheric surface rotational symmetric with respect to the z-axis and which totally reflects a part of a component, whose polar angle is smaller than a polar angle Θ

₀ at the intersection between the lateral and top faces, of light emitted at a half of a whole solid angle from the surface light source, and

the lateral face being an aspheric surface rotational symmetric with respect to the z-axis and pervious to a component, whose polar angle is larger than the polar angle Θ

₀, and component, totally reflected at the top face, of light emitted at the half of the whole solid angle from the surface light source.

32. The color liquid crystal display assembly of claim 31, wherein the center of the bottom face is positioned nearly at the focal distance of the lateral face that effectively functions as a convex lens.

33. A color liquid crystal display assembly including a transparent or semitransparent type color liquid crystal display and a surface light source device to backlight the color liquid crystal display, wherein

the surface light source device includes a plurality of light-emitting element assemblies to emit red light, a plurality of light-emitting element assemblies to emit green light and a plurality of light-emitting element assemblies to emit blue light, and

each of the light-emitting element assemblies includes

a lens formed from circular bottom, lateral and top faces, and

a light emitting element provided at the center of the bottom face thereof,

of the lens, the lateral face being a curved surface convexed outwardly and symmetric with respect to an axis of revolution which is an axis passing through the center point of the bottom face and perpendicular to the bottom face, and

the top face being a curved surface convexed toward the bottom face and symmetric with respect to the axis of revolution, and

on the assumption that the cone angle of a first virtual cone having the vertex thereof defined by the center point and being tangent to the top face is Ω

₁ and the cone angle (solid angle) of a second virtual cone having the vertex thereof defined by the center point and being tangent to the top face is Ω

₂,

a component, existing inside the second virtual cone, of virtual light assumed to have been projected from the center point being projected from the top face to outside,

a component, existing outside the second virtual cone but inside the first virtual cone, of the virtual light assumed to have been projected from the center point being totally reflected at the top face and projected to outside from the lateral face, and

a component, existing outside the first virtual cone, of the virtual light assumed to have been projected from the center point being projected from the lateral face to outside.