PLASMA ETCHING METHOD CAPABLE OF DETECTING END POINT AND PLASMA ETCHING DEVICE THEREFOR
First Claim
1. A plasma etching method capable of detecting an end point in which a Si film of a silicon substrate including the Si film formed on a surface side and a lower layer film formed below the Si film is etched, the plasma etching method for etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed, whereinat least two steps of a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate and a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate are repeatedly implemented,an emission intensity of Si or SiFx in the plasma at the small-amount supply step is measured, andwhen the measured emission intensity becomes equal to or less than a previously set reference value, a process is ended, determining that an etching end point is reached.
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Accused Products
Abstract
The present invention relates to a plasma etching method in which a special area for detecting an end point needs not to be set and an equipment therefor. At an etching step of forming SF6 gas into plasma to etch an etching ground on a Si film, the step is configured by two steps of: a large-amount supply step of supplying a large amount of SF6 gas; and a small-amount supply step of supplying a small amount of SF6 gas. An end-point detecting processor 34 measures an emission intensity of Si or SiFx in the plasma at the small-amount supply step, and determines that an etching end point is reached when the measured emission intensity becomes equal to or less than a previously set reference value.
26 Citations
18 Claims
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1. A plasma etching method capable of detecting an end point in which a Si film of a silicon substrate including the Si film formed on a surface side and a lower layer film formed below the Si film is etched, the plasma etching method for etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed, wherein
at least two steps of a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate and a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate are repeatedly implemented, an emission intensity of Si or SiFx in the plasma at the small-amount supply step is measured, and when the measured emission intensity becomes equal to or less than a previously set reference value, a process is ended, determining that an etching end point is reached.
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2. A plasma etching method capable of detecting an end point in which a Si film of a silicon substrate including the Si film formed on a surface side and a lower layer film formed below the Si film is etched, the plasma etching method for etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed, wherein
at least two steps of a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate and a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate are repeatedly implemented, an emission intensity of F in the plasma at the small-amount supply step is measured, and when the measured emission intensity becomes equal to or more than a previously set reference value, a process is ended, determining that an etching end point is reached.
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3. A plasma etching method capable of detecting an end point in which a Si film of a silicon substrate including the Si film formed on a surface side and a lower layer film formed below the Si film is etched, the plasma etching method for etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed, wherein
after a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate is implemented for a previously determined time, at least two steps of the large-amount supply step and a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate are repeatedly implemented, an emission intensity of Si or SiFx in the plasma at the small-amount supply step is measured, and when the measured emission intensity becomes equal to or less than a previously set reference value, a process is ended, determining that an etching end point is reached.
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4. A plasma etching method capable of detecting an end point in which a Si film of a silicon substrate including the Si film formed on a surface side and a lower layer film formed below the Si film is etched, the plasma etching method for etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed, wherein
after a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate is implemented for a previously determined time, at least two steps of the large-amount supply step and a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate are repeatedly implemented, an emission intensity of F in the plasma at the small-amount supply step is measured, and when the measured emission intensity becomes equal to or more than a previously set reference value, a process is ended, determining that an etching end point is reached.
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5. A plasma etching method capable of detecting an end point in which a Si film of a silicon substrate including the Si film formed on a surface side and a lower layer film formed below the Si film is etched, the plasma etching method for etching the Si film by repeatedly implementing:
- an etching step of etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed; and
a passivation-layer forming step of forming a passivation-layer on a structural surface formed at the etching step by supplying passivation-layer forming gas containing CxFy gas or O2 gas so that plasma is formed, whereinthe etching step is configured by at least two steps of;
a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate; and
a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate,an emission intensity of Si or SiFx in the plasma at the small-amount supply step is measured, and when the measured emission intensity becomes equal to or less than a previously set reference value, a process is ended, determining that an etching end point is reached.
- an etching step of etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed; and
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6. A plasma etching method capable of detecting an end point in which a Si film of a silicon substrate including the Si film formed on a surface side and a lower layer film formed below the Si film is etched, the plasma etching method for etching the Si film by repeatedly implementing:
- an etching step of etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed; and
a passivation-layer forming step of forming a passivation-layer on a structural surface formed at the etching step by supplying passivation-layer forming gas containing CxFy gas or O2 gas so that plasma is formed, whereinthe etching step is configured by at least two steps of;
a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate; and
a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate,an emission intensity of F in the plasma at the small-amount supply step is measured, and when the measured emission intensity becomes equal to or more than a previously set reference value, a process is ended, determining that an etching end point is reached.
- an etching step of etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed; and
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7. A plasma etching method capable of detecting an end point in which a Si film of a silicon substrate including the Si film formed on a surface side and a lower layer film formed below the Si film is etched, the plasma etching method for etching the Si film by repeatedly implementing:
- an etching step of etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed and a passivation-layer forming step of forming a passivation-layer on a structural surface formed at the etching step by supplying passivation-layer forming gas containing CxFy gas or O2 gas so that plasma is formed, wherein
the etching step and the passivation-layer forming step are repeatedly implemented for a previously determined number of times, and thereafter, the etching step is implemented by dividing into at least two steps of;
a large-amount supply step of supplying a supply amount when the previously determined number of times are repeated, i.e., a large amount of SF6 gas for processing the silicon substrate; and
a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate,an emission intensity of Si or SiFx in the plasma at the small-amount supply step is measured, and when the measured emission intensity becomes equal to or less than a previously set reference value, a process is ended, determining that an etching end point is reached.
- an etching step of etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed and a passivation-layer forming step of forming a passivation-layer on a structural surface formed at the etching step by supplying passivation-layer forming gas containing CxFy gas or O2 gas so that plasma is formed, wherein
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8. A plasma etching method capable of detecting an end point in which a Si film of a silicon substrate including the Si film formed on a surface side and a lower layer film formed below the Si film is etched, the plasma etching method for etching the Si film by repeatedly implementing:
- an etching step of etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed; and
a passivation-layer forming step of forming a passivation-layer on a structural surface formed at the etching step by supplying passivation-layer forming gas containing CxFy gas or O2 gas so that plasma is formed, whereinthe etching step and the passivation-layer forming step are repeatedly implemented for a previously determined number of times, and thereafter, the etching step is implemented by dividing into at least two steps of;
a large-supply amount step of supplying a supply amount when the previously determined number of times are repeated, that is, a large amount of SF6 gas for processing the silicon substrate; and
a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate,an emission intensity of F in the plasma at the small-amount supply step is measured, and when the measured emission intensity becomes equal to or more than a previously set reference value, a process is ended, determining that an etching end point is reached.
- an etching step of etching the Si film by supplying etching gas containing SF6 gas so that plasma is formed; and
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10. A plasma etching equipment capable of detecting an end point, comprising:
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an etching chamber which houses a silicon substrate including a Si film formed on a surface side and a lower layer film formed below the Si film; a platen on which the silicon substrate is mounted, the platen being arranged at a lower position in an interior of the etching chamber; an etching-gas supply section for supplying etching gas containing SF6 gas to the interior of the etching chamber; a depressurizing section for depressurizing the interior of the etching chamber; a plasma generating section applying high frequency power to a coil to form the gas in the interior of the etching chamber into plasma, the plasma generating section including the coil wired at an outer periphery of the etching chamber in a manner to face the etching chamber; a platen power-applying section for applying high frequency power to the platen; and a controlling device for controlling operations of the etching-gas supply section, the plasma generating section, and the platen power-applying section such that the etching step at which the etching gas is supplied to the interior of the etching chamber, the high frequency power is applied to the coil, and the high frequency power is applied to the platen is implemented, the plasma etching equipment, comprising; an emission intensity detector for detecting an emission intensity of the plasma in the interior of the etching chamber; and an etching-end-point detecting section for detecting an end point of etching based on emission intensity data detected by the emission intensity detector, wherein the controlling device is configured to control an operation of the etching-gas supply section such that at the etching step, at least two steps of a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate and a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate are repeatedly implemented, and to receive an end-point detection signal from the etching-end-point detecting section to end a series of processes, and the etching-end-point detecting section is configured to extract an emission intensity of Si or SiFx in the plasma at the small-amount supply step and to transmit the end-point detection signal to the controlling device, determining that an etching end point is reached when the extracted emission intensity becomes equal to or less than a previously set reference value. - View Dependent Claims (18)
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11. A plasma etching equipment capable of detecting an end point, comprising:
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an etching chamber which houses a silicon substrate including a Si film formed on a surface side and a lower layer film formed below the Si film; a platen on which the silicon substrate is mounted, the platen being arranged at a lower position in an interior of the etching chamber; an etching-gas supply section for supplying etching gas containing SF6 gas to the interior of the etching chamber; a depressurizing section for depressurizing the interior of the etching chamber; a plasma generating section applying high frequency power to a coil to form the gas in the interior of the etching chamber into plasma, the plasma generating section including the coil wired at an outer periphery of the etching chamber in a manner to face the etching chamber; a platen power-applying section for applying high frequency power to the platen; and a controlling device for controlling operations of the etching-gas supply section, the plasma generating section, and the platen power-applying section such that the etching step at which the etching gas is supplied to the interior of the etching chamber, the high frequency power is applied to the coil, and the high frequency power is applied to the platen is implemented, the plasma etching equipment, comprising; an emission intensity detector for detecting an emission intensity of the plasma in the interior of the etching chamber; and an etching-end-point detecting section for detecting an end point of etching based on emission intensity data detected by the emission intensity detector, wherein the controlling device is configured to control an operation of the etching-gas supply section such that at the etching step, at least two steps of a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate and a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate are repeatedly implemented, and to receive an end-point detection signal from the etching-end-point detecting section to end a series of processes, and the etching-end-point detecting section is configured to extract an emission intensity of F in the plasma at the small-amount supply step and to transmit the end-point detection signal to the controlling device, determining that an etching end point is reached when the extracted emission intensity becomes equal to or more than a previously set reference value.
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12. A plasma etching equipment capable of detecting an end point, comprising:
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an etching chamber which houses a silicon substrate including a Si film formed on a surface side and a lower layer film formed below the Si film; a platen on which the silicon substrate is mounted, the platen being arranged at a lower position in an interior of the etching chamber; an etching-gas supply section for supplying etching gas containing SF6 gas to the interior of the etching chamber; a depressurizing section for depressurizing the interior of the etching chamber; a plasma generating section applying high frequency power to a coil to form the gas in the interior of the etching chamber into plasma, the plasma generating section including the coil wired at an outer periphery of the etching chamber in a manner to face the etching chamber; a platen power-applying section for applying high frequency power to the platen; and a controlling device for controlling operations of the etching-gas supply section, the plasma generating section, and the platen power-applying section such that the etching step at which the etching gas is supplied to the interior of the etching chamber, the high frequency power is applied to the coil, and the high frequency power is applied to the platen is implemented, the plasma etching equipment, comprising; an emission intensity detector for detecting an emission intensity of the plasma in the interior of the etching chamber; and an etching-end-point detecting section for detecting an end point of etching based on emission intensity data detected by the emission intensity detector, wherein the controlling device is configured to control an operation of the etching-gas supply section such that at the etching step, a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate is implemented for a previously determined time, and thereafter, at least two steps of the large-amount supply step and a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate are repeatedly implemented, and to receive an end-point detection signal from the etching-end-point detecting section to end a series of processes, and the etching-end-point detecting section is configured to extract an emission intensity of Si or SiFx in the plasma at the small-amount supply step and to transmit the end-point detection signal to the controlling device, determining that an etching end point is reached when the extracted emission intensity becomes equal to or less than a previously set reference value.
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13. A plasma etching equipment capable of detecting an end point, comprising:
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an etching chamber which houses a silicon substrate including a Si film formed on a surface side and a lower layer film formed below the Si film; a platen on which the silicon substrate is mounted, the platen being arranged at a lower position in an interior of the etching chamber; an etching-gas supply section for supplying etching gas containing SF6 gas to the interior of the etching chamber; a depressurizing section for depressurizing the interior of the etching chamber; a plasma generating section applying high frequency power to a coil to form the gas in the interior of the etching chamber into plasma, the plasma generating section including the coil wired at an outer periphery of the etching chamber in a manner to face the etching chamber; a platen power-applying section for applying high frequency power to the platen; and a controlling device for controlling operations of the etching-gas supply section, the plasma generating section, and the platen power-applying section such that the etching step at which the etching gas is supplied to the interior of the etching chamber, the high frequency power is applied to the coil, and the high frequency power is applied to the platen is implemented, the plasma etching equipment, comprising; an emission intensity detector for detecting an emission intensity of the plasma in the interior of the etching chamber; and an etching-end-point detecting section for detecting an end point of etching based on emission intensity data detected by the emission intensity detector, wherein the controlling device is configured to control an operation of the etching-gas supply section such that at the etching step, a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate is implemented for a previously determined time, and thereafter, at least two steps of the large-amount supply step and a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate are repeatedly implemented, and to receive an end-point detection signal from the etching-end-point detecting section to end a series of processes, and the etching-end-point detecting section is configured to extract an emission intensity of F in the plasma at the small-amount supply step and to transmit the end-point detection signal to the controlling device, determining that an etching end point is reached when the extracted emission intensity becomes equal to or more than a previously set reference value.
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14. A plasma etching equipment capable of detecting an end point, comprising:
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an etching chamber which houses a silicon substrate including a Si film formed on a surface side and a lower layer film formed below the Si film; a platen on which the silicon substrate is mounted, the platen being arranged at a lower position in an interior of the etching chamber; an etching-gas supply section for supplying etching gas containing SF6 gas to the interior of the etching chamber; a passivation-layer-forming-gas supply section for supplying passivation-layer forming gas containing CxFy gas or O2 gas to the interior of the etching chamber; a depressurizing section for depressurizing the interior of the etching chamber; a plasma generating section applying high frequency power to a coil to form the gas in the interior of the etching chamber into plasma, the plasma generating section including the coil wired at an outer periphery of the etching chamber in a manner to face the etching chamber; a platen power-applying section for applying high frequency power to the platen; and a controller for controlling operations of the etching-gas supply section, the passivation-layer-forming-gas supply section, the plasma generating section, and the platen power-applying section such that an etching step at which the etching gas is supplied to the interior of the etching chamber, supply of the passivation-layer forming gas is stopped, the high frequency power is applied to the coil, and the high frequency power is applied to the platen and a passivation-layer forming step at which the passivation-layer forming gas is supplied to the interior of the etching chamber, supply of the etching gas is stopped, the high frequency power is applied to the coil, and applying of the high frequency power to the platen is stopped are repeatedly implemented, the plasma etching equipment, comprising; an emission intensity detector for detecting an emission intensity of the plasma in the interior of the etching chamber; and an etching-end-point detecting section for detecting an end point of etching based on emission intensity data detected by the emission intensity detector, wherein the controller is configured to control an operation of the etching-gas supply section such that the etching step is configured by at least two steps of a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate and a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate, and to receive an end-point detection signal from the etching-end-point detecting section to end a series of processes, and the etching-end-point detecting section is configured to extract an emission intensity of Si or SiFx in the plasma at the small-amount supply step and to transmit the end-point detection signal to the controlling device, determining that an etching end point is reached when the extracted emission intensity becomes equal to or less than a previously set reference value.
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15. A plasma etching equipment capable of detecting an end point, comprising:
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an etching chamber which houses a silicon substrate including a Si film formed on a surface side and a lower layer film formed below the Si film; a platen on which the silicon substrate is mounted, the platen being arranged at a lower position in an interior of the etching chamber; an etching-gas supply section for supplying etching gas containing SF6 gas to the interior of the etching chamber; a passivation-layer-forming-gas supply section for supplying passivation-layer forming gas containing CxFy gas or O2 gas to the interior of the etching chamber; a depressurizing section for depressurizing the interior of the etching chamber; a plasma generating section applying high frequency power to a coil to form the gas in the interior of the etching chamber into plasma, the plasma generating section including the coil wired at an outer periphery of the etching chamber in a manner to face the etching chamber; a platen power-applying section for applying high frequency power to the platen; and a controller for controlling operations of the etching-gas supply section, the passivation-layer-forming-gas supply section, the plasma generating section, and the platen power-applying section such that an etching step at which the etching gas is supplied to the interior of the etching chamber, supply of the passivation-layer forming gas is stopped, the high frequency power is applied to the coil, and the high frequency power is applied to the platen and a passivation-layer forming step at which the passivation-layer forming gas is supplied to the interior of the etching chamber, supply of the etching gas is stopped, the high frequency power is applied to the coil, and applying of the high frequency power to the platen is stopped are repeatedly implemented, the plasma etching equipment, comprising; an emission intensity detector for detecting an emission intensity of the plasma in the interior of the etching chamber; and an etching-end-point detecting section for detecting an end point of etching based on the emission intensity detected by the emission intensity detector, wherein the controller is configured to control an operation of the etching-gas supply section such that the etching step is configured by at least two steps of a large-amount supply step of supplying a large amount of SF6 gas for processing the silicon substrate and a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate, and to receive an end-point detection signal from the etching-end-point detecting section to end a series of processes, and the etching-end-point detecting section is configured to extract an emission intensity of F in the plasma at the small-amount supply step and to transmit the end-point detection signal to the controlling device, determining that an etching end point is reached when the extracted emission intensity becomes equal to or more than a previously set reference value.
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16. A plasma etching equipment capable of detecting an end point, comprising:
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an etching chamber which houses a silicon substrate including a Si film formed on a surface side and a lower layer film formed below the Si film; a platen on which the silicon substrate is mounted, the platen being arranged at a lower position in an interior of the etching chamber; an etching-gas supply section for supplying etching gas containing SF6 gas to the interior of the etching chamber; a passivation-layer-forming-gas supply section for supplying passivation-layer forming gas containing CxFy gas or O2 gas to the interior of the etching chamber; a depressurizing section for depressurizing the interior of the etching chamber; a plasma generating section applying high frequency power to a coil to form the gas in the interior of the etching chamber into plasma, the plasma generating section including the coil wired at an outer periphery of the etching chamber in a manner to face the etching chamber; a platen power-applying section for applying high frequency power to the platen; and a controller for controlling operations of the etching-gas supply section, the passivation-layer-forming-gas supply section, the plasma generating section, and the platen power-applying section such that an etching step at which the etching gas is supplied to the interior of the etching chamber, supply of the passivation-layer forming gas is stopped, the high frequency power is applied to the coil, and the high frequency power is applied to the platen and a passivation-layer forming step at which the passivation-layer forming gas is supplied to the interior of the etching chamber, supply of the etching gas is stopped, the high frequency power is applied to the coil, and applying of the high frequency power to the platen is stopped are repeatedly implemented, the plasma etching equipment, comprising; an emission intensity detector for detecting an emission intensity of the plasma in the interior of the etching chamber; and an etching-end-point detecting section for detecting an end point of etching based on the emission intensity detected by the emission intensity detector, wherein the controller is configured to control an operation of the etching-gas supply section such that after the etching step and the passivation-layer forming step are repeated for a previously determined number of times, the etching step is configured by at least two steps of a large-supply amount step of supplying a supply amount when the previously determined number of times are repeated, i.e., a large amount of SF6 gas for processing the silicon substrate and a small-amount supply step at which a supply amount is reduced to supply a small amount of SF6 gas for processing the silicon substrate, and to receive an end-point detection signal from the etching-end-point detecting section to end a series of processes, and the etching-end-point detecting section is configured to extract an emission intensity of Si or SiFx in the plasma at the small-amount supply step and to transmit the end-point detection signal to the controlling device, determining that an etching end point is reached when the extracted emission intensity becomes equal to or less than a previously set reference value.
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17. A plasma etching equipment capable of detecting an end point, comprising:
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an etching chamber which houses a silicon substrate including a Si film formed on a surface side and a lower layer film formed below the Si film; a platen on which the silicon substrate is mounted, the platen being arranged at a lower position in an interior of the etching chamber; an etching-gas supply section for supplying etching gas containing SF6 gas to the interior of the etching chamber; a passivation-layer-forming-gas supply section for supplying passivation-layer forming gas containing CxFy gas or O2 gas to the interior of the etching chamber; a depressurizing section for depressurizing the interior of the etching chamber; a plasma generating section applying high frequency power to a coil to form the gas in the interior of the etching chamber into plasma, the plasma generating section including the coil wired at an outer periphery of the etching chamber in a manner to face the etching chamber; a platen power-applying section for applying high frequency power to the platen; and a controller for controlling operations of the etching-gas supply section, the passivation-layer-forming-gas supply section, the plasma generating section, and the platen power-applying section such that an etching step at which the etching gas is supplied to the interior of the etching chamber, supply of the passivation-layer forming gas is stopped, the high frequency power is applied to the coil, and the high frequency power is applied to the platen and a passivation-layer forming step at which the passivation-layer forming gas is supplied to the interior of the etching chamber, supply of the etching gas is stopped, the high frequency power is applied to the coil, and applying of the high frequency power to the platen is stopped are repeatedly implemented, the plasma etching equipment, comprising; an emission intensity detector for detecting an emission intensity of the plasma in the interior of the etching chamber; and an etching-end-point detecting section for detecting an end point of etching based on the emission intensity detected by the emission intensity detector, wherein the controller is configured to control an operation of the etching-gas supply section such that after the etching step and the passivation-layer forming step are repeated for a previously determined number of times, the etching step is configured by at least two steps of a large-supply amount step of supplying a supply amount when the previously determined number of times are repeated, i.e., a large amount of SF6 gas for processing the silicon substrate and a small-amount supply step at which a supply amount is reduced to supply and process a small amount of SF6 gas for processing the silicon substrate, and to receive an end-point detection signal from the etching-end-point detecting section to end a series of processes, and the etching-end-point detecting section is configured to extract an emission intensity of F in the plasma at the small-amount supply step and to transmit the end-point detection signal to the controlling device, determining that an etching end point is reached when the extracted emission intensity becomes equal to or more than a previously set reference value.
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Specification