SOLAR CONCENTRATING MIRROR

• US 20090283133A1
• Filed: 05/14/2008
• Published: 11/19/2009
• Est. Priority Date: 05/14/2008
• Status: Abandoned Application

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Weber, Michael F., Anderson, Tracy L., Hebrink, Timothy J., Johnson, Stephen A., Yu, Ta-Hua, Hartzell, Andrew K., Kivel, Edward J., Clear, Susannah C.
• Application Number:
  US12/120,258
• Publication Number:
  US 20090283133A1
• Time in Patent Office: Days
• US Class Current: 136/246
• CPC Class Codes: F24S 2023/86 in the form of reflective coatings
• CPC Class Codes: F24S 23/74 with trough-shaped or cylindro-parabolic reflective surfaces
• CPC Class Codes: F24S 23/77 with flat reflective plates
• CPC Class Codes: F24S 23/82 characterised by the material or the construction of the reflector
• CPC Class Codes: G02B 1/105 Protective coatings
• CPC Class Codes: G02B 1/14 Protective coatings, e.g. hard coatings
• CPC Class Codes: G02B 5/0841 comprising organic materials, e.g. polymers
• CPC Class Codes: G02B 5/3083 Birefringent or phase retarding elements G02B5/3008, G02B5/3016 take precedence; systems for polarisation control G02B27/286; manufacturing phase modulating patterns by lithographic processes G03F7/001
• CPC Class Codes: H01L 31/0547 comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection
• CPC Class Codes: Y02E 10/52 PV systems with concentrators

Abstract

An article that is suitable for use as a solar concentrating mirror for enhancing the use of solar collection devices, such as solar cells. The article includes a multilayer optical film and a compliant UV protective layer. The article addresses degradation issues in solar concentration devices, provides specific bandwidths of electromagnetic energy to the solar cell while eliminating or reducing undesirable bandwidths of electromagnetic energy that may degrade or adversely affect the solar cell, and renders a compliant sheet of material that may be readily formed into a multitude of shapes or constructions for end use applications.

Claims

1. An article comprising:

(a) multilayer optical film having an optical stack comprising a plurality of alternating layers, the alternating layers having at least one birefringent polymer layer and at least one second polymer layer;

(b) and a compliant UV protective layer applied onto a surface of the multilayer optical film, wherein the article reflects at least a major portion of the average light across the range of wavelengths that corresponds with the absorption bandwidth of a selected solar cell and either transmits or absorbs a major portion of light outside the absorption bandwidth of the selected solar cell.

2. An article according to claim 1, further comprising layers selected from (i) a durable top coat applied to an opposing surface of the compliant UV protective layer, (ii) a tie layer interposed between the multilayer optical film and the compliant UV protective layer, or (iii) combinations thereof.

3. An article according to claim 1, wherein the at least a major portion of the average light across the range of wavelengths that corresponds with the absorption bandwidth of a selected solar cell reflected by the article represents a value greater than the value selected from 50%, 70%, 80%, 90% or 95%.

4. An article according to claim 1, wherein the compliant UV protective layer either reflects UV light, absorbs UV light, scatters UV light, or a combination thereof.

5. An article according to claim 1, wherein the compliant UV protective layer is a multi-layer UV reflective mirror.

6. An article according to claim 1, wherein the compliant UV protective layer, any one of the alternating layers, or combinations thereof includes one or more compounds selected from ultra violet absorbers, hindered amine light stabilizers, anti-oxidants, optical brighteners, fluorescing molecules, nano-particles, flame retardants and combinations thereof.

7. An article according to claim 1, wherein the compliant UV protective layer has an optical density greater than 4 at 380 nm.

8. An article according to claim 1, wherein the article is thermoformable.

9. An article according to claim 1, further comprising an additional compliant UV protective layer applied to an opposing side of the multilayer optical film opposite component (b).

10. An article according to claim 1, wherein the article can withstand an exposure of at least 18,700 kJ/m² at 340 nm before the b* value obtained using the CIE L*a*b* space increases by a value no greater than 5, or before the onset of significant cracking, peeling, delamination, or haze, when evaluated using the weathering cycle described in ASTM G155-05a and a D65 light source operated in the reflected mode.

11. An article according to claim 1, wherein the article is applied to a substrate selected from a polymeric sheet, a glass sheet, or polymer fiber composites, and wherein an optional ultra-violet absorber is included in the substrate.

12. An article according to claim 1, wherein the multilayer optical film is selected from the following high and low refractive index polymer combinations PET/THV, PET/SPOX, PEN/THV, PEN/SPOX, PEN/PMMA, PET/CoPMMA, PEN/CoPMMA, CoPEN/PMMA, CoPEN/SPOX, CoPEN/THV, CoPEN/Fluoroelastomer sPS/SPOX, sPS/THV, or sPS/Fluoroelastomer.

13. An article according to claim 1, wherein the article exhibits a reflectivity of 98% or greater of light corresponding to the absorption bandwidth of the selected solar cell.

23. A solar collection device comprising the article of claim 1 formed into multiple reflective surfaces to concentrate light onto one or more solar cells.

24. A solar collection device according to claim 23, wherein the array encompasses one or more celestial tracker mechanisms.

14. An article comprising:

(a) one or more solar cells having an absorption bandwidth;

(b) one or more compliant films positioned in proximity to the solar cell, wherein the film is a combination of (i) multilayer optical film having an optical stack having a plurality of alternating layers, the alternating layers having at least one birefringent polymer and at least one second polymer; and

(ii) and a UV protective layer applied onto a surface of the multilayer optical film, wherein the compliant film reflects at least a major portion of the average light across the range of wavelengths that corresponds with the absorption conversion bandwidth of the solar cell onto the solar cell and does not reflect onto the solar cell a major portion of light outside the absorption bandwidth of the solar cell.

15. An article according to claim 14, wherein the solar cell is selected from (i) a crystalline silicon single junction cell and the compliant film reflects light from about 400 to about 1150 nm with at least a major portion of light greater than 1150 nm not reflected, (ii) a multi-junction GaAs cell and the compliant film reflects light from about 350 nm to about 1750 nm with at least a major portion of light greater than 1750 nm not reflected, (iii) amorphous silicon single junction cell and the compliant film reflects light from about 300 to about 720 nm with at least a major portion of light greater than 720 nm not reflected, (iv) a ribbon silicon cell and the compliant film reflects light from about 400 to about 1150 nm with at least a major portion of light greater than 1150 nm not reflected, (v) a copper indium gallium selenide cell and the compliant film reflects light from about 350 to about 1100 nm with at least a major portion of light greater than 1100 nm not reflected, or (vi) cadmium telluride cell and the compliant film reflects light from about 400 to about 895 nm with at least a major portion of light greater than 895 nm not reflected.

16. An article according to claim 14, further comprising a thermal transfer device.

17. An article according to claim 14, wherein the light across the range of wavelengths that corresponds with the absorption bandwidth of the solar cell is concentrated onto the solar cell by an amount selected from greater than one, greater than 50, or greater than 100.

18. An article according to claim 14, further comprising an antireflective coating or a black absorbing layer on the multilayer optical film opposite the UV protective layer to prevent back side infrared reflection.

19. An article according to claim 14, wherein the compliant film is formed in a parabolic or curved shape and the solar cell is positioned above the compliant film.

20. An article according to claim 14, wherein the compliant film is thermoformed.

21. An article according to claim 14, wherein the compliant film is thermoformed and encompasses the solar cell such that light reflects onto more than one side of the solar cell.

22. An article according to claim 14, wherein the at least a major portion of the average light across the range of wavelengths that corresponds with the absorption bandwidth of a selected solar cell reflected by the article represents a value selected from greater than 50%, 70%, 80%, 90% or greater than 95%.

25. A solar collection device according to claim 14, wherein the array encompasses one or more celestial tracker mechanisms.

26. A solar collection device according to claim 14, further comprising at least one infrared mirror, at least one UV mirror, or combinations thereof.

27. A method comprising positioning a compliant film in proximity to a solar cell wherein the film is a combination of (i) multilayer optical film having an optical stack having a plurality of alternating layers, the alternating layers having at least one birefringent polymer and at least one second polymer;

and (ii) and a UV protective layer applied onto a surface of the multilayer optical film, wherein the compliant film reflects at least a major portion of the average light across the range of wavelengths that corresponds with the absorption bandwidth of the solar cell onto the solar cell and does not reflect onto the solar cell a major portion of light outside the absorption bandwidth of the solar cell.