SOLAR CONCENTRATING MIRROR

• US 20090283144A1
• Filed: 05/14/2009
• Published: 11/19/2009
• Est. Priority Date: 05/14/2008
• Status: Abandoned Application

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: HEBRINK, TIMOTHY J., Kivei, Edward J., Hartzell, Andrew K., Clear, Susannah C., Anderson, Tracy L.
• Application Number:
  US12/466,034
• Publication Number:
  US 20090283144A1
• Time in Patent Office: Days
• US Class Current: 136/259
• CPC Class Codes: F24S 2023/86 in the form of reflective coatings
• CPC Class Codes: F24S 23/74 with trough-shaped or cylindro-parabolic reflective surfaces
• CPC Class Codes: F24S 23/77 with flat reflective plates
• CPC Class Codes: F24S 23/82 characterised by the material or the construction of the reflector
• CPC Class Codes: F24S 50/20 for tracking
• CPC Class Codes: G02B 1/105 Protective coatings
• CPC Class Codes: G02B 1/14 Protective coatings, e.g. hard coatings
• CPC Class Codes: G02B 5/0841 comprising organic materials, e.g. polymers
• CPC Class Codes: G02B 5/3083 Birefringent or phase retarding elements G02B5/3008, G02B5/3016 take precedence; systems for polarisation control G02B27/286; manufacturing phase modulating patterns by lithographic processes G03F7/001
• CPC Class Codes: H01L 31/0547 comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection
• CPC Class Codes: Y02E 10/52 PV systems with concentrators

Abstract

An article that is suitable for use as a solar concentrating mirror for enhancing the use of solar collection devices, such as solar cells. The article includes a multilayer optical film and a compliant UV protective layer. The article addresses degradation issues in solar concentration devices, provides specific bandwidths of electromagnetic energy to the solar cell while eliminating or reducing undesirable bandwidths of electromagnetic energy that may degrade or adversely affect the solar cell, and renders a compliant sheet of material that may be readily formed into a multitude of shapes or constructions for end use applications. A solar collection device comprising the article and optionally comprising a celestial tracking mechanism is also disclosed.

Claims

1. A solar collection device comprising:

(a) one or more solar cells having an absorption bandwidth; and

(b) at least one solar concentrating mirror positioned in proximity to the one or more solar cells, wherein the at least one solar concentrating mirror comprises (i) a multilayer optical film having an optical stack having a plurality of alternating layers, the alternating layers having at least one birefringent polymer and at least one second polymer; and

(ii) a UV protective layer applied onto a surface of the multilayer optical film, wherein the solar concentrating mirror reflects at least a major portion of the average light across the range of wavelengths that corresponds with the absorption bandwidth of the solar cell onto the solar cell and does not reflect onto the solar cell a major portion of light outside the absorption bandwidth of the solar cell; and

(c) a celestial tracking mechanism connected to at least one of the one or more solar cells or the at least one solar concentrating mirror.

2. The solar collection device according to claim 1, wherein the solar cell is selected from (i) a crystalline silicon single junction cell and the solar concentrating mirror reflects light from about 400 to about 1150 nm with at least a major portion of light greater than 1150 nm not reflected, (ii) a multi-junction GaAs cell and the solar concentrating mirror reflects light from about 350 nm to about 1750 nm with at least a major portion of light greater than 1750 nm not reflected, (iii) amorphous silicon single junction cell and the solar concentrating mirror reflects light from about 300 to about 720 nm with at least a major portion of light greater than 720 nm not reflected, (iv) a ribbon silicon cell and the solar concentrating mirror reflects light from about 400 to about 1150 nm with at least a major portion of light greater than 1150 nm not reflected, (v) a copper indium gallium selenide cell and the solar concentrating mirror reflects light from about 350 to about 1100 nm with at least a major portion of light greater than 1100 nm not reflected, or (vi) cadmium telluride cell and the solar concentrating mirror reflects light from about 400 to about 895 nm with at least a major portion of light greater than 895 nm not reflected.

3. The solar collection device according to claim 1, further comprising a thermal transfer device.

4. The solar collection device according to claim 1, wherein the light across the range of wavelengths that corresponds with the absorption bandwidth of the solar cell is concentrated onto the solar cell by an amount selected from greater than one, greater than 50, or greater than 100.

5. The solar collection device according to claim 1, wherein the solar concentrating mirror further comprises an infrared absorbing layer on the multilayer optical film opposite the UV protective layer to prevent back side infrared reflection;

a reinforcing material selected from the group consisting of injection cladding, corrugation, ribs, foam spacer layers, or honeycomb structures on the multilayer optical film opposite the UV protective layer;

or a combination thereof.

6. The solar collection device according to claim 1, wherein the solar concentrating mirror is formed in a parabolic or curved shape and the solar cell is positioned above the solar concentrating mirror.

7. The solar collection device according to claim 1, further comprising an antireflective surface structured film or coating positioned above a surface of the one or more solar cells.

8. The solar collection device according to claim 1, wherein the solar concentrating mirror is thermoformed and encompasses the solar cell such that light reflects onto more than one side of the solar cell.

9. The solar collection device according to claim 1, the solar concentrating mirror exhibits a reflectivity of 98% or greater of light corresponding to the absorption bandwidth of the selected solar cell.

10. The solar collection device according to claim 1, wherein the celestial tracking mechanism comprises one or more louvers pivotally mounted adjacent the one or more solar cells, wherein the one or more louvers comprises the at least one solar concentrating mirror.

11. The solar collection device according to claim 10, wherein the one or more louvers are connected to the one or more solar cells with hinges.

12. The solar collection device according to claim 10, wherein two louvers are pivotally mounted adjacent opposite sides of each solar cell.

13. The solar collection device according to claim 10, wherein the one or more solar cells are stationary.

14. The solar collection device according to claim 10, wherein each louver further comprises a substrate attached to a surface of the at least one solar concentrating mirror, wherein the substrate comprises at least one of a glass sheet, a polymeric sheet, a structured polymer sheet comprising a corrugated laminate or a multi-wall polymer sheet construction, a polymer fiber composite, or a black painted metal.

15. The solar collection device according to claim 10, wherein the light across the range of wavelengths that corresponds with the absorption bandwidth of the solar cell is concentrated onto the solar cell by an amount in a range from 1.1 to about 5.

16. The solar collection device according to claim 1, wherein at least one of the one or more solar cells or the at least one solar concentrating mirror is pivotally mounted on a frame.

17. The solar collection device according to claim 16, wherein the at least one solar concentrating mirror is formed into a trough with the one or more solar cells placed inside the trough such that both the at least one solar concentrating mirror and the one or more solar cells are pivotally mounted on a frame.

18. A solar collection device according to claim 1, further comprising at least one infrared mirror, at least one UV mirror, or combinations thereof.

19. A method of collecting solar energy comprising positioning a louver comprising a solar concentrating mirror in proximity to a solar cell wherein the solar concentrating mirror comprises (i) a multilayer optical film having an optical stack having a plurality of alternating layers, the alternating layers having at least one birefringent polymer and at least one second polymer;

and (ii) a UV protective layer applied onto a surface of the multilayer optical film, wherein the solar concentrating mirror reflects at least a major portion of the average light across the range of wavelengths that corresponds with the absorption bandwidth of the solar cell onto the solar cell and does not reflect onto the solar cell a major portion of light outside the absorption bandwidth of the solar cell, and wherein the louver comprises a celestial tracking mechanism.

20. The method according to claim 19, wherein the light across the range of wavelengths that corresponds with the absorption bandwidth of the solar cell is concentrated onto the solar cell by an amount selected from greater than one, greater than 50, or greater than 100.