METHODS AND DEVICES FOR FABRICATING AND ASSEMBLING PRINTABLE SEMICONDUCTOR ELEMENTS
First Claim
Patent Images
1. An electrical device comprising:
- a first electrode;
a second electrode; and
a printable semiconductor element positioned in electrical contact with said first and second electrodes, said printable semiconductor element comprising a unitary inorganic semiconductor structure and wherein said printable semiconductor element provides a fill factor between said first and second electrodes greater than or equal to about 20%.
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Accused Products
Abstract
The invention provides methods and devices for fabricating printable semiconductor elements and assembling printable semiconductor elements onto substrate surfaces. Methods, devices and device components of the present invention are capable of generating a wide range of flexible electronic and optoelectronic devices and arrays of devices on substrates comprising polymeric materials. The present invention also provides stretchable semiconductor structures and stretchable electronic devices capable of good performance in stretched configurations.
294 Citations
87 Claims
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1. An electrical device comprising:
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a first electrode; a second electrode; and a printable semiconductor element positioned in electrical contact with said first and second electrodes, said printable semiconductor element comprising a unitary inorganic semiconductor structure and wherein said printable semiconductor element provides a fill factor between said first and second electrodes greater than or equal to about 20%. - View Dependent Claims (2, 3, 4, 5)
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6. An electrical device comprising:
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a first electrode; a second electrode; and a printable semiconductor element positioned in electrical contact with said first and second electrodes, said printable semiconductor element comprising a unitary inorganic semiconductor structure having at least one cross sectional dimension greater than or equal to about 500 nanometers. - View Dependent Claims (7, 8, 9, 10, 11, 12, 13, 14)
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15. An electrical device comprising:
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a first electrode; a second electrode; and a printable semiconductor element positioned in electrical contact with said first and second electrodes, said printable semiconductor element comprising a unitary inorganic semiconductor structure, wherein the concentration of heavy metal impurities in said inorganic semiconductor structure is less than or equal to 1 part per million atoms. - View Dependent Claims (16, 17, 18, 19)
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20. An electrical device comprising:
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a first electrode; a second electrode; and a printable semiconductor element positioned in electrical contact with said first and second electrodes, wherein the position of said printable semiconductor element relative to said first electrode, said second electrode or both is selected to within about 50 microns. - View Dependent Claims (21, 22, 23, 24, 25, 26)
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27. An array of electrical devices comprising:
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a first electrode; a second electrode; and a plurality of printable semiconductor elements, wherein each of said printable semiconductor elements are positioned in electrical contact with said first and second electrodes, wherein each of said printable semiconductor elements comprises a unitary inorganic semiconductor structure, and wherein said printable semiconductor elements provide a fill factor between said first and second electrodes greater than or equal to about 20%.
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28. An array of electrical devices comprising:
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a first electrode; a second electrode; and a plurality of printable semiconductor elements, wherein each of said printable semiconductor elements are positioned in electrical contact with said first and second electrodes, wherein each of said printable semiconductor elements comprises a unitary inorganic semiconductor structure having at least one cross sectional dimension greater than or equal to about 500 nanometers.
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29. An array of electrical devices comprising:
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a first electrode; a second electrode; and a plurality of printable semiconductor elements, wherein each of said printable semiconductor elements are positioned in electrical contact with said first and second electrodes, wherein each of said printable semiconductor elements comprises a unitary inorganic semiconductor structure, and wherein the concentration of heavy metal impurities in each of said inorganic semiconductor structures is less than or equal to 1 parts per million atoms.
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30. An array of electrical devices comprising:
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a first electrode; a second electrode; and a plurality of printable semiconductor elements, wherein each of said printable semiconductor elements are positioned in electrical contact with said first and second electrodes, and wherein the position of each of said printable semiconductor elements relative to said first electrode, said second electrode or both is selected to within about 50 microns. - View Dependent Claims (31, 32, 33, 34, 35)
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36. A method for assembling a printable semiconductor element on a receiving surface of a substrate, said method comprising the steps of:
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providing said printable semiconductor element comprising a unitary inorganic semiconductor structure; contacting said printable semiconductor element with a conformable transfer device having a contact surface, wherein contact between said contact surface and said printable semiconductor element binds said printable semiconductor element to said contact surface, thereby forming said contact surface having said printable semiconductor element disposed thereon; contacting said printable semiconductor element disposed on said contact surface with said receiving surface of said substrate; and
separating said contact surface of said conformable transfer device and said printable semiconductor element, wherein said printable semiconductor element is transferred onto said receiving surface, thereby assembling said printable semiconductor element on said receiving surface of said substrate. - View Dependent Claims (37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53)
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54. A method for assembling a printable semiconductor element on a receiving surface of a substrate, said method comprising the steps of:
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providing said printable semiconductor element comprising a unitary inorganic semiconductor structure, wherein said printable semiconductor element has at least one cross sectional dimension greater than or equal to about 500 nanometers; dispersing said semiconductor element in a solvent, thereby generating a suspension comprising said semiconductor element in said solvent; and delivering said semiconductor element to said substrate by solution printing said suspension onto said receiving surface thereby assembling said semiconductor element onto said receiving surface. - View Dependent Claims (55, 56, 57, 58, 59, 60, 61, 62, 63)
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64. A method for fabricating a printable semiconductor element, said method comprising the steps of:
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providing a wafer having an external surface, said wafer comprising an inorganic semiconductor material; masking a selected region of said external surface by applying a mask; etching said external surface of said wafer, thereby generating a relief structure and at least one exposed surface of said wafer, wherein said relief structure has a masked side and one or more unmasked sides; applying a mask to at least a portion of said unmasked sides of said relief structure; and at least partially etching said exposed surfaces of said wafer, thereby fabricating said printable semiconductor element. - View Dependent Claims (65, 66, 67)
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68. A method for fabricating a printable semiconductor element connected to a mother wafer via one or more alignment maintaining elements, said method comprising the steps of:
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providing said mother wafer having an external surface, said wafer comprising an inorganic semiconductor material; masking a selected region of said external surface by applying a mask; etching said external surface of said wafer, thereby generating a relief structure and at least one exposed surface of said wafer, wherein said relief structure has a masked side and one or more unmasked sides; etching said exposed surfaces of said wafer; and stopping etching of said exposed surfaces so that complete release of said relief structure is prevented, thereby fabricating said printable semiconductor element connected to a mother wafer via one or more alignment maintaining elements. - View Dependent Claims (69, 70)
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71. A method for fabricating a printable semiconductor element, said method comprising the steps of:
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providing a wafer having an external surface, said wafer comprising an inorganic semiconductor; masking selected regions of said external surface by applying a first mask; etching said external surface of said wafer, thereby generating a plurality of relief structures; annealing said wafer, thereby generating an annealed external surface; masking selected regions of said annealed external surface by applying a second mask; and etching said annealed external surface, thereby generating said printable semiconductor element. - View Dependent Claims (72)
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73. A method for fabricating a printable semiconductor element, said method comprising the steps of:
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providing an ultra thin wafer having an external surface, said wafer comprising an inorganic semiconductor and having a selected thickness along an axis orthogonal to said external surface; masking selected regions of said external surface by applying a mask; etching said external surface of said wafer, wherein said wafer is etched throughout said thickness along said axis orthogonal to said external surface, thereby generating said printable semiconductor element.
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74. A printable semiconductor element comprising:
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a unitary crystalline inorganic semiconductor structure; and at least one handle element connected to said crystalline inorganic semiconductor structure. - View Dependent Claims (75, 76, 77, 78)
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79. A method for assembling a printable semiconductor element on a receiving surface of a substrate, said method comprising the steps of:
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providing said semiconductor element comprising a unitary crystalline inorganic semiconductor structure and a handle element; dispersing said semiconductor element in a solvent, thereby generating a suspension comprising said semiconductor element in said solvent; delivering said semiconductor element to said substrate by dispersing said suspension onto said receiving surface; aligning said semiconductor element on said receiving surface by providing a magnetic field, electric field or both, wherein said magnetic field, electric field or both interacts with said handle element, thereby generating a force which moves said semiconductor element into a selected position and orientation, thereby assembling said semiconductor element onto said receiving surface.
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80. A printable P-N junction comprising a unitary crystalline inorganic semiconductor structure having at least one cross section dimension greater than or equal to about 500 nanometers, wherein said crystalline inorganic semiconductor structure comprises a P-doped region in electrical contact with a N-doped region.
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81. A transistor supported by a plastic substrate comprising:
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a source electrode in electrical contact with a printable semiconductor element, said printable semiconductor element comprising a unitary crystalline inorganic semiconductor structure; a drain electrode in electrical contact with said printable semiconductor element; and a gate electrode separated from said source and drain electrodes, wherein applying an electric potential to said gate electrode affects the flow of electrons between source and drain electrodes through said printable semiconductor element; wherein said transistor has a device field effect mobility equal to or greater than 100 cm2 V−
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82. An array of electrical devices comprising:
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a first electrode; a second electrode; and a plurality of printable semiconductor elements, wherein each of said printable semiconductor elements are positioned in electrical contact with said first and second electrodes, wherein at least one physical dimension of said printable semiconductor elements varies by less than about 10%. - View Dependent Claims (83, 84, 85, 86, 87)
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Specification