Supply Module for Pallets, Having a Transport Module Movable Together With a Lifting Device Beneath the Stacking Bays of the Pallets

• US 20090297324A1
• Filed: 02/16/2007
• Published: 12/03/2009
• Est. Priority Date: 04/21/2006
• Status: Abandoned Application

• Current Assignee: Felsomat GmbH & Co. KG
• Original Assignee: Felsomat GmbH & Co. KG
• Inventors: Jaeger, Helmut
• Application Number:
  US12/226,307
• Publication Number:
  US 20090297324A1
• Time in Patent Office: Days
• US Class Current: 414/795.7
• CPC Class Codes: B65G 2201/0267 Pallets
• CPC Class Codes: B65G 57/302 added articles being lifted to substantially stationary grippers or holders
• CPC Class Codes: B65G 59/063 comprising lifting means

Abstract

The invention describes a supply module for stackable pallets, on which workpieces and/or tools can be disposed. On the supply module there are disposed several stacking bays arranged in succession in a row, at each of which a stack of pallets can be mounted in holding means, such as hooks. At least one transport module can be driven along the row beneath the stacking bays, the transport module carrying a lifting device with it. A pallet or a stack of pallets can be gripped from below by the lifting device. The supply module according to the invention can manage a large number of stacking bays, and hence pallets, in a cost-effective manner, even large stack heights being possible.

Claims

1. Supply module for pallets on which workpieces can be transported, said supply module comprising:

a plurality of first stacking bays for pallets, the first stacking bays being arranged in a horizontal x-direction in succession in a first row, each stacking bay comprising a stacking space extending in a vertical direction;

a set of rigidly formed holding means, disposed at an edge of each stacking space for hooking a pallet;

a plurality of similar pallets, stackable vertically on one another with each comprising a set of lock means, one set of lock means and one set of holding means being able to co-operate in order that one pallet or, a stack of pallets, can be suspended in a stacking space;

at least one lifting device, movable vertically (=z-direction) for griping a pallet or a stack of pallets from below; and

at least one transport module movable as desired in the x-direction beneath a plurality of first stacking bays for supporting the lifting device.

2. Supply module according to claim 1, wherein at least one transfer module is movable in a horizontal y-direction, the x-direction and the y-direction being oriented perpendicular to one another, and the supply module comprises a plurality of second stacking bays, the second stacking bays being arranged in succession in the x-direction in a second row, and the first row and the second row being arranged adjacent in the y-direction, and the at least one transport module is movable as desired in the x-direction also beneath a plurality of second stacking bays.

3. Supply module according to claim 2, wherein the at least one transfer module (8) is movable in the y-direction by a fixed axle with two stops.

4. Supply module according to claim 1, wherein that exactly one transport module is provided, and the transport module is movable as desired in the x-direction beneath all stacking bays.

5. Supply module according to claim 1, wherein several transport modules are provided, and wherein each stacking bay can be approached by at least one of the transport modules.

6. Supply module according to claim 1, wherein at least one transfer module is movable in the x-direction by means of a NC linear axis.

7. Supply module according claim 1, wherein the lifting device is in the form of a scissors lift table.

8. Supply module according to claim 1, wherein at least one stacking bay is positioned at one end of a row of stacking bays is formed on a dolly, and in that the dolly can be uncoupled from the remainder of the supply module.

9. Supply module according to claim 8, wherein two stacking bays located at opposite ends of a row of stacking bays are each formed on a dolly.

10. Supply module according to claim 8, further comprising a rail guide for the dolly, the rail guide leading to a further supply module.

11. Supply module according to claim 1, wherein the lock means and the holding means each have a width (BK, BH) in the x-direction that is very much smaller than the a width PB in the x-direction of a suspended pallet.

12. Supply module according to claim 1, wherein the supply module comprises at least three first stacking bays.

13. Supply module according to claim 1, further comprising at least one gantry for manipulating workpieces of a pallet of a stacking bay.

14. Supply module according to claim 13, wherein at least two stacking bays are in the form of supply bays.

15. Supply module according to any one of claim 13 wherein the gantry runs transversely to the x-direction.

16. Supply module according to claim 13 further comprising at least one workpiece machine tool arranged at the at least one gantry.

17. Supply module according to claim 1, further comprising a co-ordination bay comprising several sets of holding means arranged offset in the x-direction by an amount V with respect to one another on the supply module, wherein the amount V is less than the width PB in the x-direction of a pallet suspended at the co-ordination bay.

18. Supply module according claim 17, wherein the workpieces are arranged on the pallets with an offset of V in the x-direction.

19. Supply module according to claim 1, further comprising a co-ordination frame for supporting at least one set of holding means, the co-ordination frame being movable in the x-direction by a transport device.

20. Supply module according to claim 1, wherein at least some of the stacking bays are formed by stacking bay modular units, wherein the stacking bay modular units are arranged to be reversibly connected in the x-direction with similar stacking bay modular units.

23. Method according to claim 21, wherein the method is carried out with a supply module according to claim 1.

24. Method according to claim 22 wherein the method is carried out with a supply module according to claim 1.

21. Method for stacking an additional pallet beneath a stack of pallets, the stack being mounted in a set of holding means by means of a set of lock means of a bottom pallet of the stack, and the additional pallet likewise having a set of lock means, the method comprising:

a) moving the additional pallet from below towards the bottom pallet of the stack;

b) lifting the additional pallet together with the stack until the lock means of the bottom pallet of the stack are located completely above the holding means;

c) moving the additional pallet together with the stack horizontally in an x-direction in order that the lock means of the bottom pallet are arranged completely laterally of the holding means;

d) lifting the additional pallet together with the stack until the lock means of the additional pallet are arranged completely above the holding means;

e) moving the additional pallet together with the stack horizontally in the x-direction in order that the lock means of the additional pallet lie directly above the holding means; and

f) lowering the additional pallet together with the stack, so that the lock means of the additional pallet hook into the holding means.

22. Method for de-stacking a bottom pallet from a stack of pallets, the stack being mounted in a set of holding means by means of a set of lock means of the bottom pallet of the stack, and a second from bottom pallet likewise having a set of lock means, the method comprising:

a) lifting the stack until the lock means of the bottom pallet of the stack are located completely above the holding means;

b) moving the stack horizontally in an x-direction in order that the lock means of the bottom pallet are arranged completely laterally of the holding means;

c) lowering the stack until the lock means of the bottom pallet are arranged completely below the holding means, and the lock means of the second from bottom pallet are arranged completely above the holding means;

d) moving the stack horizontally in the x-direction in order that the lock means of the second from bottom pallet lie directly above the holding means;

e) lowering the stack in order that the lock means of the second from bottom pallet (43) hook into the holding means and

f) lowering the bottom pallet in order that the bottom pallet is separated from the second from bottom pallet.