Method for producing biodiesel from an alga

• US 20090298159A1
• Filed: 11/20/2008
• Published: 12/03/2009
• Est. Priority Date: 05/27/2008
• Status: Abandoned Application

• Current Assignee: Tsinghua University
• Original Assignee: Tsinghua University
• Inventors: Xiong, Wei, Wu, Qingyu
• Application Number:
  US12/313,455
• Publication Number:
  US 20090298159A1
• Time in Patent Office: Days
• US Class Current: 435/257.3
• CPC Class Codes: C10G 2300/1011 Biomass
• CPC Class Codes: C10L 1/026 for compression ignition
• CPC Class Codes: C11B 1/10 by extracting
• CPC Class Codes: C11C 3/003 by esterification of fatty acids with alcohols C11C3/02 takes precedence
• CPC Class Codes: C12N 1/12 Unicellular algae; Culture media therefor as new plants A01H13/00
• CPC Class Codes: C12P 7/649 Biodiesel, i.e. fatty acid alkyl esters
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel
• CPC Class Codes: Y02P 30/20 using bio-feedstock

Abstract

A method is provided to produce biodiesel from algae using a two-stage, autotrophic and heterotrophic cultivations of chlorella for biodiesel production. This method includes a sequence of procedures: cultivating photoautotrophic algae, concentrating cells and then transferring them to a fermentor for heterotrophic cultivation. During the photoautotrophic cultivation stage, the culture is exposed to a light source, such as sunlight with carbon dioxide obtained from a carbon dioxide source or from air. antibacterial agents may be added to prevent contamination from undesired microorganisms. Organic carbons are added during heterotrophic cultivation stage. Fermentation conditions are optimized for maximizing lipid synthesis. High biomass is achieved to about 108 g/L with lipid content reaching about 52% of dry cell weight. After cultivation, biodiesel is made through extraction and transesterification of algae lipids.

Claims

1. A method for producing biodiesel from an alga, the method comprising:

autotrophically cultivating said alga;

concentrating said autotrophically cultivated alga;

heterotrophically cultivating said concentrated alga;

collecting and drying said heterotrophically cultivated alga;

extracting said dried alga; and

performing esterification of said extracted dried alga to produce said biodiesel.

2. The method of claim 1, wherein autotrophically cultivating said alga further comprises photoautotrophically cultivating said alga.

3. The method of claim 2, wherein said photoautotrophically cultivating said alga further comprises inducing carbon dioxide or carbon dioxide containing gas into a culture wherein said photoautotrophically cultivating said alga occurs.

4. The method of claim 1, wherein autotrophically cultivating said alga further comprises an autotrophic cultivation medium wherein said autotrophic cultivation medium further comprises KH2PO4;

K2HPO4;

MgSO4.7H2O;

FeSO4.7H2O;

glycine;

vitamin B1; and

A5 trace element liquid;

wherein said A5 trace element liquid contains;

H3BO3;

Na2MoO4.2H2O;

ZnSO4.7H2O;

MnCl2.4H2O; and

CuSO4.5H2O.

5. The method of claim 1, wherein heterotrophically cultivating said concentrated alga further comprises an heterotrophic cultivation medium wherein said autotrophic cultivation medium further comprises KH2PO4;

K2HPO4;

MgSO4.7H2O;

FeSO4.7H2O;

vitamin B1; and

A5 trace element liquid;

wherein said A5 trace element liquid contains;

H3BO3;

Na2MoO4.2H2O;

ZnSO4.7H2O;

MnCl2.4H2O; and

CuSO4.5H2O.

6. The method of claim 5, further comprising adding organic carbon into said heterotrophic cultivation medium.

7. The method of claim 6, wherein said organic carbon further comprises reducing sugar including glucose or other monosaccharides, disaccharides or polysaccharides.

8. The method of claim 6, wherein said organic carbon further comprises glucose, fructose, corn starch hydrolysate, cassava starch hydrolysate, wheat starch hydrolysate, or sorghum juice.

9. The method of claim 7, wherein the concentration of the reducing sugar of said heterotrophic cultivation medium is maintained at about 1 g/L to about 30 g/L during the step of said heterotrophically cultivating said concentrated alga.

10. The method of claim 1, wherein autotrophically cultivating said alga further comprises adding an antibacterial agent.

11. The method of claim 10, wherein said antibacterial agent further comprises chloramphenicol.

12. The method of claim 11, wherein the concentration of said chloramphenicol is maintain at about 0.002 g/L to about 0.2 g/L.

13. The method of claim 10, wherein said antibacterial agent further comprises monoflouroacetate (MFA).

14. The method of claim 13, wherein the concentration of said MFA is maintained at about 0.1 to about 100 mM.

15. The method of claim 1, wherein autotrophically cultivating said alga further comprises maintaining a temperature at about 20 to about 45°

C.

16. The method of claim 3, wherein d autotrophically cultivating said alga further comprises maintaining the concentration of carbon dioxide in said culture at about 0.9% to about 3%.

17. The method of claim 1, wherein autotrophically cultivating said alga occurs under exposure of sunlight.

18. The method of claim 1, wherein a pH is maintained at about 5 to about 9 by adding a base or an acid in the step of said autotrophically cultivating said alga or in the step of said heterotrophically cultivating said concentrated alga.

19. A method for cultivating an alga, the method comprising:

autotrophically cultivating said alga;

concentrating said autotrophically cultivated alga; and

heterotrophically cultivating said concentrated alga;

wherein said alga is Chlorella.

20. The method of claim 19, further comprising adding carbon dioxide or carbon dioxide containing gas and exposing to sunlight autotrophically cultivating said alga;

and adding an organic carbon in said heterotrophically cultivating said concentrated alga.