Laparoscopic Surgical Instrument

• US 20090299141A1
• Filed: 04/27/2009
• Published: 12/03/2009
• Est. Priority Date: 04/25/2008
• Status: Abandoned Application

• Current Assignee: Rami Shorti
• Original Assignee: Rami Shorti
• Inventors: Carter, Stephen B., Gross, Kenneth A., Downey, Earl C., Schmuckle, Darrin I., Splane, Robson L. JR.
• Application Number:
  US12/430,777
• Publication Number:
  US 20090299141A1
• Time in Patent Office: Days
• US Class Current: 600/118
• CPC Class Codes: A61B 17/2909 Handles
• CPC Class Codes: A61B 2017/00424 ergonomic, e.g. fitting in fist
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/2911 rings
• CPC Class Codes: A61B 2017/292 connection of actuating rod to handle, e.g. ball end in recess
• CPC Class Codes: A61B 2017/2923 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2946 Locking means
• CPC Class Codes: A61B 2090/0813 Accessories designed for easy sterilising, i.e. re-usable
• CPC Class Codes: A61L 2/00 Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor for contact lenses A61L12/00; atomisers for disinfecting agents A61M; sterilisation of packages or package contents in association with packaging B65B55/00; treatment of water, waste water, sewage or sludge C02F; disinfecting paper D21H21/36; disinfecting devices for water closets E03D; articles having provision for disinfection, see the relevant subclasses for these articles, e.g. H04R1/12
• CPC Class Codes: A61L 2/18 Liquid substances or solutions comprising solids or dissolved gases

Abstract

A laparoscopic surgical instrument configured to be ergonomic and anthropometrically correct, comprising: a) an ergonomic handle configured to orient a hand of a surgeon in a functional position, the handle comprising a wall structure defining an interior portion, and adapted to contain at least a portion of one or more working mechanisms; b) an actuating mechanism actuatable by the surgeon and supported within the interior portion of the handle; c) a working shaft having a proximal end coupled to and operable with the actuating mechanism, the working shaft having an elongate configuration and a distal working end configured to couple a surgical tool to be manipulated by the surgeon; and d) means for accessing the interior portion of the handle to expose an inner side of the wall structure and at least a portion of each of the working mechanisms for cleaning, sterilization and maintenance purposes.

Claims

1. A laparoscopic surgical instrument configured to be ergonomic and anthropometrically correct, said laparoscopic surgical instrument comprising:

an ergonomic handle configured to orient a hand of a surgeon in a functional position, said handle comprising a wall structure defining an interior portion, and adapted to contain at least a portion of one or more working mechanisms;

an actuating mechanism actuatable by said surgeon and at least partially supported within said interior portion of said handle;

a working shaft having a proximal end coupled to and operable with said actuating mechanism, said working shaft having an elongate configuration and a distal working end configured to couple a surgical tool to be manipulated by said surgeon; and

means for accessing said interior portion of said handle to expose an inner side of said wall structure and at least a portion of each of said working mechanisms for cleaning, sterilization and maintenance purposes.

2. The laparoscopic surgical instrument of claim 1, wherein said means for accessing comprises:

a two-piece handle configuration, wherein a first handle portion is operable with a second handle portion to define said handle, said first and second handle portions being separable from one another to provide access to said interior portion; and

a hinge operable to interrelate said first and second handle portions, and to facilitate separation, alignment and union of said first and second handle portions.

3. The laparoscopic surgical instrument of claim 1, wherein said means for accessing comprises:

a removable access panel removably coupled to said wall structure of said ergonomic handle, said access panel being removable from said wall structure to provide access to said interior portion containing said actuating mechanism and said working mechanisms.

4. The laparoscopic surgical instrument of claim 1, wherein said means for accessing comprises:

a hinged access panel hingedly coupled to said wall structure of said ergonomic handle adjacent said actuating mechanism, said access panel being pivotal about said hinge to provide access to said interior portion containing said actuating mechanism and said working mechanisms.

5. The laparoscopic surgical instrument of claim 1, wherein said means for accessing comprises an access opening defined by a boundary of said handle.

6. The laparoscopic surgical instrument of claim 1, wherein said one or more working mechanisms are selected from the group consisting of an actuating mechanism, a locking mechanism, a working shaft, a conducting rod, a gear system, an actuator shaft, a trigger, a trigger hinge, and combinations thereof.

7. The laparoscopic surgical instrument of claim 1, further comprising a first interchangeable trigger assembly pivotally supported and operable with said ergonomic handle and said actuating mechanism, said first trigger assembly being selectively interchangeable with a second trigger assembly having a configuration different from said first trigger assembly.

8. The laparoscopic surgical instrument of claim 1, wherein said actuating mechanism further comprises an actuator shaft and a gear operable to displace said actuator shaft with a mechanical advantage upon actuation of a trigger assembly pivotally coupled to said ergonomic handle and operable with said actuating mechanism when said trigger assembly is rotated by said surgeon.

9. The laparoscopic surgical instrument of claim 1, further comprising a locking mechanism that directly engages and locks said trigger assembly in one of a plurality of positions, said locking mechanism comprising a release located in an anthropometrically correct position.

10. The laparoscopic surgical instrument of claim 9, wherein said locking mechanism comprises:

a first link operable with said trigger and having a plurality of teeth formed on at least a portion of said first link;

a second link pivotally mounted to said handle and having at least one tooth formed on at least a portion of said second link, and configured to engage said plurality of teeth on said first link to lock said trigger assembly in one of said plurality of positions, said first and second links configured to provide a ratcheting function, wherein said actuating mechanism is allowed to move freely in one direction, while being restricted to move in an opposite direction;

a biasing element configured to bias said second link about a pivot point and to an engaged position with respect to said plurality of teeth; and

a thumb actuated release supported by said handle and configured to engage said second link to overcome said biasing element to disengage said second link from said plurality of teeth of said first link, thus enabling said trigger assembly to move in said opposite direction.

11. The laparoscopic surgical instrument of claim 10, wherein said second link comprises a first end and a second end, said first end having said at least one tooth formed thereon, and said second end oriented substantially perpendicular to said first end and extending rearward toward said thumb actuated release.

12. The laparoscopic surgical instrument of claim 11, wherein said release is rotatably mounted about a pivot point of said ergonomic handle, said release comprising an eccentric actuator configured to engage said second end of said second link, wherein by rotating said release in a given direction said eccentric actuator engages said second end of said second link to pivot said second link about said pivot point and overcome said biasing element, thus causing said second link to disengage from said plurality of teeth of said first link, thereby allowing said trigger assembly to freely move in any direction.

13. The laparoscopic surgical instrument of claim 12, wherein said release is located ergonomically and anthropometrically, thus enabling said surgeon to operate said release and said trigger and said actuating mechanism simultaneously with the same hand.

14. The laparoscopic surgical instrument of claim 1, further comprising:

a trigger assembly pivotally supported and operable with said ergonomic handle and said actuating mechanism, said trigger assembly extending from said interior space through a trigger aperture in said wall structure;

a trigger seal disposed around said trigger aperture and said trigger to seal said interior space from contamination;

a locking mechanism that directly engages and locks said trigger assembly in one of a plurality of positions, said locking mechanism comprising a release located in an anthropometrically correct position on said ergonomic handle and extending through a release aperture in said wall structure; and

a release seal disposed around said release aperture and said release to seal said interior space from contamination.

15. The laparoscopic surgical instrument of claim 1, further comprising a drain hole disposed in said ergonomic handle to allow cleaning fluids to escape said interior space during cleaning and sterilization of said ergonomic handle.

16. A laparoscopic surgical instrument configured to be ergonomic and anthropometrically correct, said laparoscopic surgical instrument comprising:

an ergonomic handle configured to orient a hand of a surgeon in a functional position, said handle comprising a wall structure defining an interior portion, and adapted to contain at least a portion of one or more working mechanisms;

an actuating mechanism actuatable by said surgeon and supported within said interior portion of said handle;

a trigger assembly pivotally supported and operable with said ergonomic handle and said actuating mechanism, said trigger assembly comprising a trigger configured to receive at least one finger of said surgeon and an actuator that operates said actuating mechanism;

a working shaft having a proximal end coupled to and operable with said actuating mechanism, said working shaft having an elongate configuration and a distal working end configured to couple a surgical tool to be manipulated by said surgeon; and

a locking mechanism that directly engages and locks said trigger assembly in one of a plurality of positions, said locking mechanism comprising a release located in an anthropometrically correct position.

17. A laparoscopic surgical instrument configured to be ergonomic and anthropometrically correct, said laparoscopic surgical instrument comprising:

a handle operable with one or more working mechanisms;

an actuating mechanism actuatable by said surgeon and supported by said handle;

a working shaft having a proximal end coupled to and operable with said actuating mechanism, said working shaft having an elongate configuration and a distal working end configured to couple a surgical tool to be manipulated by said surgeon; and

a first trigger assembly pivotally supported by said handle and operable with said actuating mechanism, said first trigger assembly being selectively interchangeable with a second trigger assembly having a configuration different from said first trigger assembly.

18. The laparoscopic surgical instrument of claim 17, wherein said first and second trigger assemblies each comprise a trigger configured to receive at least one finger of said surgeon and an actuator that operates said actuating mechanism.

19. The laparoscopic surgical instrument of claim 17, wherein said first and second trigger assemblies each comprise a removable trigger handle coupleable to an actuator that operates said actuating mechanism, said removable trigger handle of said first trigger having a finger placement configuration different from said second trigger assembly.

20. A method for cleaning and sterilizing a surgical instrument, said method comprising:

obtaining a laparoscopic surgical instrument having a handle with a wall structure defining an interior portion adapted to contain at least a portion of one or more working mechanisms;

accessing said interior portion of said handle to expose one or more surfaces of said interior and at least a portion of each of said working mechanisms; and

cleaning and sterilizing said exposed surfaces and said working mechanisms to prepare said surgical instrument for subsequent use.