METHOD OF OPERATING A WAREHOUSE

• US 20090307265A1
• Filed: 06/06/2008
• Published: 12/10/2009
• Est. Priority Date: 06/06/2008
• Status: Abandoned Application

• Current Assignee: Exel Incorporated (Deutsche Post AG)
• Original Assignee: Exel Incorporated (Deutsche Post AG)
• Inventors: Phillips, Mark William, Nicholson, Jerry Scott
• Application Number:
  US12/134,789
• Publication Number:
  US 20090307265A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

A method comprising the steps of: providing a database server having a database comprising real-time data related a warehouse object, the real-time data including data regarding the location of the warehouse object and data regarding the time and date the warehouse object became resident at the location, the real-time data populated in the database by warehouse management software; providing at least one rule related to when a condition of location for the warehouse object must cease, each rule having an associated trigger based on a lead time required to avoid violation of the rule; receiving data related to the warehouse object at a computer; predicting a potential violation of the rule by comparing, on the computer, data regarding the time-date the warehouse object became resident at the location with the trigger; generating an alarm related to a potential violation of the rule; and providing an alarm to an operator.

Claims

1. A method for operating a warehouse, said method comprising the steps of:

providing a database server having a database, said database comprising real-time data related a warehouse object at said warehouse, said real-time data including data regarding the location of said warehouse object and data regarding the time and date said warehouse object became resident at said location, said real-time data populated in said database by warehouse management software;

providing at least one rule related to when a condition of location for said warehouse object must cease, each said rule having an associated trigger based on a lead time required to avoid violation of the rule;

receiving said data related to said warehouse object at a computer;

predicting a potential violation of said rule by comparing, on said computer, said data regarding the time and date said warehouse object became resident at said location with said trigger;

generating an alarm related to said potential violation of said rule; and

providing said alarm to an operator.

2. The method according to claim 1 wherein said alarm is provided to said operator via a user device.

3. The method according to claim 1 wherein said alarm is audible.

4. The method according to claim 1 wherein said data is received by said computer in real-time.

5. The method according to claim 1 wherein at least one said rule is resident on said database server.

6. The method according to claim 1 wherein at least one said rule is resident on a local server.

7. The method according to claim 1 additionally comprising the step of taking action, based on said alarm, to prevent violation of said rule.

8. The method according to claim 1 wherein said warehouse has at least one bay at which a freight transportation vehicle interfaces with said warehouse, said rule is related to a duration that said freight transportation vehicle may interface with said warehouse at said bay, said associated trigger is related to a measure of time that is less than said measure of time associated with said rule, and said data represents when said freight transportation vehicle became resident at said bay.

9. The method according to claim 1 wherein said warehouse has at least one staging area for temporarily storing freight, said rule is related to a duration that said freight may be resident at a staging area, said associated trigger is related to a measure of time that is less than said measure of time associated with said rule, and said data represents when said freight became resident at said staging area.

10. The method according to claim 1 wherein said warehouse has at least one storage area for storing freight, said rule being related to a duration that said freight may be resident at a storage area, said associated trigger being related to a measure of time that is less than said measure of time associated with said rule, and said data represents when said freight became resident at said storage area.

11. A method for operating a warehouse, said method comprising the steps of:

providing a database server having a database, said database comprising real-time data related to a warehouse object at said warehouse, said real-time data including data regarding the location of said warehouse object and data regarding the time and date that said warehouse object became resident at said location, said real-time data populated in said database by warehouse management software;

providing at least one rule related to a time when a condition for said warehouse object must cease, each said rule having an associated trigger based on a lead time required to avoid violation of the rule;

receiving data related to said warehouse object at a computer;

predicting a potential violation of said rule by comparing, on said computer, said data regarding the time and date that said warehouse object became resident at said location with said trigger;

generating an alarm related to said potential violation of said rule; and

providing said alarm to an operator.

12. The method according to claim 11 further comprising the step of:

obtaining the current time by said computer, said warehouse having at least one bay at which a freight transportation vehicle interfaces with said warehouse, said rule being related to a time said freight transportation vehicle must depart from a bay, said associated trigger related to a time earlier than said time provided in said rule, and said data being related to a freight transportation vehicle resident at said bay.

13. The method according to claim 11 further comprising the step of:

obtaining the current time, wherein said warehouse has at least one staging area for temporarily storing freight, said rule being related to a time said freight must be removed from said staging area, said associated trigger related to a time earlier than said time provided in said rule, and said data being related to said freight resident in said staging area.

14. The method according to claim 11 further comprising the step of:

obtaining the current time, wherein said warehouse has at least one storage area for storing freight, said rule being related to a time said freight must be removed from said storage area, said associated trigger related to a time earlier than said time provided in said rule, and said data being related to said freight resident in said storage area.

15. The method according to claim 11 wherein said alarm is provided to said operator via a user device.

16. The method according to claim 11 wherein said alarm is audible.

17. The method according to claim 11 wherein said data is received by said computer in real-time.

18. The method according to claim 11 wherein at least one said rule is resident on said database server.

19. The method according to claim 11 wherein at least one said rule is resident on a local server.

20. The method according to claim 11 additionally comprising the step of taking action, based on said alarm, to prevent violation of said rule.

21. A method for operating a warehouse, said method comprising the steps of:

providing a database server having a database, said database comprising real-time data related to a warehouse object at said warehouse, said real-time data including data regarding the quantity of said warehouse object, said real-time data populated in said database by warehouse management software;

providing at least one rule related to a condition of quantity for said warehouse object, each said rule having an associated trigger related to a desired quantity of said warehouse object in said warehouse;

receiving said data related to said warehouse object at a computer;

predicting a potential violation of said rule by comparing, on said computer, said data regarding the quantity of said warehouse object with said trigger;

generating an alarm related to said potential violation of said rule; and

providing said alarm to an operator.

22. The method according to claim 21 wherein said rule is related to a minimum inventory level of said warehouse object to be maintained at all times within said warehouse, said associated trigger is related to an inventory level greater than said minimum inventory level, and said data is related to a current inventory level of said warehouse object and an order of said warehouse object.

23. The method according to claim 21 wherein said alarm is provided to said operator via a user device.

24. The method according to claim 21 wherein said alarm is audible.

25. The method according to claim 21 wherein said data is received by said computer in real-time.

26. The method according to claim 21 wherein at least one said rule is resident on said database server.

27. The method according to claim 21 wherein at least one said rule is resident on a local server.

28. The method according to claim 21 additionally comprising the step of increasing said inventory of said warehouse object, in response to said alarm, to prevent violation of said rule.

29. A method for operating a warehouse, said method comprising the steps of:

providing a database server having a database, said database comprising real-time data related to warehouse objects at said warehouse, said real-time data including data regarding the location of said warehouse objects within said warehouse and data regarding the frequency that said warehouse object is used, said real-time data populated in said database by warehouse management software;

providing at least one rule related to organizing said warehouse objects within said warehouse;

receiving data at a computer, said data related to a frequency that each said warehouse object is picked;

comparing said data regarding the location of each said warehouse object and said data regarding the frequency that each said warehouse object is used, on said computer, to data for each other said warehouse object;

generating a proposal for organization of said warehouse objects within said warehouse based on said rule; and

providing said proposal to an operator.

30. The method according to claim 29 further comprising the step of:

relocating said warehouse objects within said warehouse in accordance with said proposal.

31. A method for operating a warehouse, said method comprising the steps of:

providing a database server having a database, said database comprising real-time data related to a warehouse object at said warehouse, said real-time data populated in said database by warehouse management software, said warehouse having a plurality of bays at which freight transportation vehicles interface with said warehouse, said real-time data including data regarding the distance of said warehouse object from said bays;

providing at least one rule related to a condition of distance for said warehouse object relative to said bays;

receiving data related to said warehouse object at a computer;

comparing said data related to the distance of said warehouse object from said bays, on said computer with said rule;

generating a proposal for directing a freight transportation vehicle to one of said plurality of bays based on said rule; and

providing said proposal to an operator.

32. The method according to claim 31 further comprising the step of:

directing said freight transportation vehicle to said bay identified in said proposal.

33. A method for operating a warehouse, said method comprising the steps of:

providing a database server having a database, said database comprising real-time data related to operation of said warehouse, said real-time data comprising data related to the performance of an employee in completing a task in said warehouse, said real-time data populated in said database by warehouse management software;

providing at least one benchmark performance target for at least one task related to operation of said warehouse;

receiving data related to an employee'"'"'s performance of a task having an associated benchmark performance target at a computer;

comparing said data related to said employee'"'"'s performance, on said computer, with said benchmark performance target;

generating a report comprising a rating for said employee'"'"'s performance of said task based on said comparison; and

providing said report to an operator.

34. The method according to claim 33 wherein said benchmark performance target is related to an average time required to complete an associated task in said warehouse.

35. The method according to claim 33 wherein said data related to an employee'"'"'s performance of a task is the time said employee took to complete said task.

36. The method according to claim 33 additionally comprising the step of:

obtaining a plurality of ratings for different tasks performed by a plurality of employees and ranking each said employee based upon their rating for each said task.

37. The method according to claim 33 additionally comprising the step of:

allocating an employee to a specific task based upon said employee'"'"'s rating.