AGRICULTURAL HARVESTER WITH DUAL ENGINES AND ELECTRICAL POWER COUPLING

• US 20090308036A1
• Filed: 06/17/2008
• Published: 12/17/2009
• Est. Priority Date: 06/17/2008
• Status: Active Grant

• Current Assignee: Deere & Company
• Original Assignee: Deere & Company
• Inventors: Sheidler, Alan
• Granted Patent: US 7,788,889 B2
• Time in Patent Office: Days
• US Class Current: 56/10.700
• CPC Class Codes: A01D 43/105 Driving mechanisms
• CPC Class Codes: A01D 69/025 Electric hybrid systems
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 2200/40 Working vehicles
• CPC Class Codes: B60L 50/15 with additional electric power supply with capacitors charged by engine-driven generators B60L50/40; with batteries charged by engine-driven generators B60L50/61
• CPC Class Codes: B60L 53/00 Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

An agricultural harvester includes a first power unit having a first rated output. The first power unit is couplable with a first primary load, including a threshing system load. A second power unit has a second rated output. The second power unit is couplable with a second primary load, including a propulsion load. A first motor/generator is mechanically coupled with the first power unit, and a second motor/generator is mechanically coupled with the second power unit. The second motor/generator is configured to electrically drive at least one external load. The second motor/generator and the first motor/generator are electrically coupled together.

Claims

1. An agricultural harvester, comprising:

a first power unit having a first rated output, said first power unit being couplable with a first primary load, said first primary load including a threshing system load;

a second power unit having a second rated output, said second power unit being couplable with a second primary load, said second primary load including a propulsion load;

a first motor/generator mechanically coupled with said first power unit; and

a second motor/generator mechanically coupled with said second power unit, said second motor/generator being configured to electrically drive at least one external load, said second motor/generator and said first motor/generator being electrically coupled together.

2. The agricultural harvester of claim 1, including at least one electrical processing circuit configured for selective bidirectional transfer of electrical power between said first motor/generator and said second motor/generator.

3. The agricultural harvester of claim 1, wherein said first motor/generator is configured to electrically drive at least one external load.

4. The agricultural harvester of claim 1, wherein said first motor/generator is mechanically interconnected between said first power unit and said first primary load, and said second motor/generator is mechanically interconnected between said second power unit and said second primary load.

5. The agricultural harvester of claim 1, wherein each of said first motor/generator and said second motor/generator include a mechanical input, a mechanical output, and an electrical input/output.

6. The agricultural harvester of claim 1, wherein said first rated output is approximately equal to said second rated output.

7. The agricultural harvester of claim 1, wherein said at least one external load includes an operator initiated load.

8. The agricultural harvester of claim 1, wherein said agricultural harvester is an agricultural combine, and said threshing system load corresponds to at least one of:

a cutting platform;

a header;

a feederhousing;

a rotor;

a separator; and

a residue chopper.

9. The agricultural harvester of claim 1, wherein each said external load corresponds to one of a parasitic load and an auxiliary load.

10. The agricultural harvester of claim 9, wherein each said parasitic load is a non-drivetrain load without operator intervention, and each said auxiliary load is a non-drivetrain load with operator intervention.

11. The agricultural harvester of claim 9, wherein said work machine is an agricultural combine, and said at least one auxiliary load corresponds to at least one of:

a heating and air conditioning system;

a reel drive;

a cleaning shoe drive;

an air compressor for cleanout function;

a vehicle lighting system;

a clean grain unloading system;

a cleaning fan drive;

a cutterbar/auger drive;

a chaff spreader;

a clean grain elevator; and

an auxiliary electrical power outlet.

12. The agricultural harvester of claim 1, wherein said first power unit and said second power unit are each an internal combustion (IC) engine.

13. The agricultural harvester of claim 1, including at least one battery which is electrically connectable with at least one said external load.

14. The agricultural harvester of claim 1, wherein said work machine comprises one of a construction work machine, an agricultural work machine, a forestry work machine, a mining work machine, and an industrial work machine.

15. The agricultural harvester of claim 1, wherein said first power unit includes a first drive train and said second power unit includes a second drive train, said first primary load being driven by said first drive train and said second primary load being driven by said second drive train.

16. A work machine, comprising:

a first power unit having a first rated output, said first power unit being couplable with a first primary load;

a second power unit having a second rated output, said second power unit being mechanically independent from said first power unit;

a first motor/generator mechanically coupled with said first power unit; and

a second motor/generator mechanically coupled with said second power unit, said second motor/generator being configured to electrically drive at least one external load, said second motor/generator and said first motor/generator being electrically coupled together.

17. The work machine of claim 16, including at least one electrical processing circuit configured for selective bidirectional transfer of electrical power between said first motor/generator and said second motor/generator.

18. The work machine of claim 16, wherein said second power unit is couplable with a second primary load.

19. The work machine of claim 16, wherein said first motor/generator is configured to electrically drive at least one external load.

20. The work machine of claim 16, wherein said first motor/generator is mechanically interconnected between said first power unit and said first primary load, and said second motor/generator is mechanically interconnected between said second power unit and said second primary load.

21. The work machine of claim 16, wherein said work machine is an agricultural combine, said first primary load includes a threshing system load, and said second primary load includes a propulsion load.

22. A method of operating an agricultural harvester, comprising the steps of:

driving a threshing system load with a first power unit, said first power unit having a first rated output;

driving a propulsion load with a second power unit, said second power unit having a second rated output, said second power unit being mechanically independent from said first power unit;

driving a first motor/generator with said first power unit;

driving a second motor/generator with said second power unit;

driving an external load with one of said first motor/generator and said second motor/generator;

monitoring a total load on at least one of said first power unit and said second power unit; and

bidirectionally transferring electrical power between said first motor/generator and said second motor/generator, dependent upon said monitoring.

23. The method of operating a work machine of claim 22, wherein said monitoring step includes:

monitoring a total load on said first power unit;

comparing said total load on said first power unit with said first rated output; and

transferring electrical power from said second motor/generator to said first motor/generator if said total load on said first power unit is greater than said first rated output.

24. The method of operating a work machine of claim 22, wherein said monitoring step includes:

monitoring a total load on said first power unit;

comparing said total load on said first power unit with said first rated output;

determining if said first power unit is at a maximum rated operating speed;

increasing an operating speed of said first power unit if said first power unit is operating below said maximum rated operating speed; and

transferring electrical power from said second motor/generator to said first motor/generator if said first power unit is operating at or near said maximum rated operating speed, and said total load on said first power unit is greater than said first rated output.

25. The method of operating a work machine of claim 22, wherein said monitoring step includes:

monitoring a total load on said second power unit;

comparing said total load on said second power unit with said second rated output; and

transferring electrical power from said first motor/generator to said second motor/generator if said total load on said second power unit is greater than said second rated output.

26. The method of operating a work machine of claim 22, wherein said monitoring step includes:

monitoring a total load on said second power unit;

comparing said total load on said second power unit with said second rated output;

determining if said second power unit is at a maximum rated operating speed;

increasing an operating speed of said second power unit if said second power unit is operating below said maximum rated operating speed; and

transferring electrical power from said first motor/generator to said second motor/generator if said second power unit is operating at or near said maximum rated operating speed, and said total load on said second power unit is greater than said second rated output.

27. The method of operating a work machine of claim 22, wherein said monitoring step includes monitoring a total load on each of said first power unit and said second power unit, and including the steps of:

comparing a total load on said first power unit with a total load on said second power unit; and

transferring electrical power between said first motor/generator and said second motor/generator to thereby balance a total load on each of said first power unit and said second power unit.