MEMS Integrated Circuit Comprising Microfluidic Diaphragm Valve

• US 20090314365A1
• Filed: 06/20/2008
• Published: 12/24/2009
• Est. Priority Date: 06/20/2008
• Status: Active Grant

• Current Assignee: Silverbrook Research Pty Limited
• Original Assignee: Silverbrook Research Pty Limited
• Inventors: Silverbrook, Kia, Kerr, Emma Rose, McAvoy, Gregory John
• Granted Patent: US 8,062,612 B2
• Time in Patent Office: Days
• US Class Current: 137/637
• CPC Class Codes: F16K 2099/0092 Inkjet printers
• CPC Class Codes: F16K 2099/0094 Micropumps
• CPC Class Codes: F16K 99/0001 Microvalves microdevices B81B1/00; manufacture or treatment of devices or systems in or on a substrate B81C1/00; microfluidic structures B01L3/5027; micropumps F04B19/006
• CPC Class Codes: F16K 99/0015 Diaphragm or membrane valves
• CPC Class Codes: F16K 99/0044 using thermo-electric means
• CPC Class Codes: Y10T 137/1624 Destructible or deformable element controlled
• CPC Class Codes: Y10T 137/2224 Structure of body of device
• CPC Class Codes: Y10T 137/6606 With electric heating element
• CPC Class Codes: Y10T 137/87096 Valves with separate, correlated, actuators

Abstract

A MEMS integrated circuit comprising one or more microfluidic diaphragm valves and control circuitry for the valves. Each valve comprises: an inlet port; an outlet port; a weir positioned between the inlet and outlet ports, the weir having a sealing surface; a diaphragm membrane for sealing engagement with the sealing surface; and a thermal bend actuator for moving the diaphragm membrane between a closed position in which the membrane is sealingly engaged with the sealing surface and an open position in which the membrane is disengaged from the sealing surface. The control circuitry is configured to control actuation of the actuator so as to control opening and closing of the valve.

Claims

1. A MEMS integrated circuit comprising one or more microfluidic diaphragm valves and control circuitry for said one or more valves, each valve comprising:

an inlet port;

an outlet port;

a weir positioned between said inlet and outlet ports, said weir having a sealing surface;

a diaphragm membrane for sealing engagement with said sealing surface; and

at least one thermal bend actuator for moving said diaphragm membrane between a closed position in which said membrane is sealingly engaged with said sealing surface and an open position in which said membrane is disengaged from said sealing surface,

wherein said control circuitry is configured to control actuation of said at least one actuator so as to control opening and closing of said valve.

2. The MEMS integrated circuit of claim 1, wherein, in said open position, a connecting channel is defined between said diaphragm membrane and said sealing surface, said connecting channel providing fluidic communication between said inlet and outlet ports.

3. The MEMS integrated circuit of claim 1, wherein said open position includes a fully open position and a partially open position, a degree of opening being controlled by said control circuitry.

4. The MEMS integrated circuit of claim 1, wherein said diaphragm membrane is fused or bonded to at least one moveable finger, said actuator causing movement of said finger.

5. The MEMS integrated circuit of claim 4, wherein said at least one finger comprises said thermal bend actuator.

6. The MEMS integrated circuit of claim 4 comprising a pair of opposed fingers, each of said fingers pointing towards said weir, wherein said diaphragm membrane bridges between said opposed fingers.

7. The MEMS integrated circuit of claim 6, wherein said valve is formed on a substrate, said diaphragm membrane and said fingers being spaced apart from said substrate, and said weir extending from said substrate towards said diaphragm membrane.

8. The MEMS integrated circuit of claim 6, wherein said weir is positioned centrally between said opposed fingers.

9. The MEMS integrated circuit of claim 6, wherein each of said fingers comprises a respective thermal bend actuator.

10. The MEMS integrated circuit of claim 9, wherein each thermal bend actuator comprises:

an active beam comprised of a thermoelastic material; and

a passive beam mechanically cooperating with said active beam, such that when a current is passed through the active beam, the active beam heats and expands relative to the passive beam, resulting in bending of the actuator.

11. The MEMS integrated circuit of claim 10, wherein an extent of each finger is defined by said passive beam.

12. The MEMS integrated circuit of claim 10, wherein said active beam is fused to said passive beam.

13. The MEMS integrated circuit of claim 10, wherein said active beam defines a bent current path extending between a pair of electrodes, said electrodes being connected to control circuitry for controlling each actuator.

14. The MEMS integrated circuit of claim 10, wherein said thermoelastic material is selected from the group comprising:

titanium nitride, titanium aluminium nitride and vanadium-aluminium alloys.

15. The MEMS integrated circuit of claim 10, wherein said passive beam is comprised of a material selected from the group comprising:

silicon oxide, silicon nitride and silicon oxynitride.

16. The MEMS integrated circuit of claim 7, wherein said substrate is a silicon substrate having said control circuitry contained in at least one CMOS layer thereof.

17. The MEMS integrated circuit of claim 1, wherein said diaphragm membrane is defined by at least part of a polymeric layer.

18. The MEMS integrated circuit of claim 17, wherein said polymeric layer is comprised of polydimethylsiloxane (PDMS).

19. The MEMS integrated circuit of claim 17, wherein said polymeric layer defines an exterior surface of said MEMS integrated circuit.

20. The MEMS integrated circuit of claim 1, wherein a plurality of said valves are arranged in series and said control circuitry is configured to control actuation of each actuator so as to provide a peristaltic pumping action.