In-drilling alignment

• US 20090314546A1
• Filed: 06/24/2008
• Published: 12/24/2009
• Est. Priority Date: 06/24/2008
• Status: Active Grant

• Current Assignee: UTI Limited Partnership
• Original Assignee: UTI Limited Partnership
• Inventors: Pecht, Efraim, Dzhurkov, Aleksandar, Cloutier, Justin, Mintchev, Martin P.
• Granted Patent: US 7,823,661 B2
• Time in Patent Office: Days
• US Class Current: 175/45
• CPC Class Codes: E21B 47/024 of devices in the borehole determining slope or direction of the borehole E21B47/022
• CPC Class Codes: E21B 7/04 Directional drilling

Abstract

To limit the growth of errors of an inertial navigation system for measurement-while-drilling, in-drilling alignment methods can be used. A pneumatics-based design of an apparatus for an in-drilling alignment method and its implementation downhole are described.

Claims

1. An apparatus for inertial navigation, comprising:

a piston contained within a cylinder;

an inertial measurement unit;

in which the inertial measurement unit is connected to the piston so that motion of the piston causes motion of the inertial measurement unit along an axis; and

in which the inertial measurement unit or a data collecting device receiving data from the inertial measurement unit is configured to use measurements taken by the inertial measurement unit of the motion of the inertial measurement unit along the axis to correct or compensate for errors in the alignment of the inertial measurement unit.

2. The apparatus of claim 1 further comprising a fluid drive for the piston to impart linear motion to the inertial measurement unit.

3. The apparatus of claim 2 in which the cylinder has a first end and a second end, and the fluid drive comprises at least a high pressure tank, a first valve, a second valve and a switch configured so that the switch has one state which causes the first valve to connect the high pressure tank to the first end of the cylinder, and a second state which causes the second valve to connect the high pressure tank to the second end of the cylinder.

4. The apparatus of claim 3 in which the fluid drive further comprises a low pressure tank, and in which the fluid drive is configured so that the low pressure tank can be connected via valves to either side of the cylinder.

5. The apparatus of claim 1 further comprising a rotary drive connected to the piston or connected to the inertial measurement unit to impart rotary motion of the inertial measurement unit about the axis.

6. The apparatus of claim 5 in which the fluid drive and the rotary drive are interconnected to cause incremental rotation as the inertial measurement unit moves linearly along the axis.

7. The apparatus of claim 1 in which a magnetostrictive sensor is used to measure the motion of the piston or the inertial measurement unit.

8. The apparatus of claim 1 in which the apparatus is part of a measurement-while-drilling system.

9. An apparatus for inertial navigation, comprising:

an inertial measurement unit;

a linear drive for the inertial measurement unit;

a rotary drive for the inertial measurement unit;

in which the inertial measurement unit is connected to the linear drive so that the linear drive causes motion of the inertial measurement unit along a linear axis; and

in which the inertial measurement unit is connected to the rotary drive so that the rotary drive causes rotation of the inertial measurement unit around a rotary axis; and

in which the inertial measurement unit or a data collecting device receiving data from the inertial measurement unit is configured to use measurements taken by the inertial measurement unit of the motion of the inertial measurement unit along the linear axis and the rotation of the inertial measurement unit around the rotary axis to correct or compensate for errors in the alignment of the inertial measurement unit.

10. The apparatus of claim 9 in which the linear drive comprises a piston.

11. The apparatus of claim 10 in which the linear drive further comprises a fluid drive to move the piston.

12. The apparatus of claim 9 in which the rotary drive comprises a system to produce rotary motion from linear motion.

13. The apparatus of claim 9 in which a magnetostrictive sensor is used to measure the motion of the piston or the inertial measurement unit.

14. The apparatus of claim 9 in which the apparatus is part of a measurement-while-drilling system.

15. The apparatus of claim 9 in which the rotary drive comprises a threaded cylinder.

18. The method of claim 13 used in a measurement-while-drilling system.

16. A method for correcting alignment errors in an inertial navigation system, comprising the steps of:

moving an inertial measurement unit along a linear axis while simultaneously rotating the inertial measurement unit around a rotary axis;

using the inertial measurement unit to take a measurement of the motion and rotation;

comparing the measurement of the motion and rotation to an expected measurement of the motion and rotation; and

using the difference between the measurement and the expected measurement to correct alignment errors.

17. The method of claim 16 in which the expected measurement of the motion is at least in part derived from a measurement of the position of the inertial measurement unit using a magnetostrictive sensor.

19. A method of correcting or compensating for alignment errors in an inertial navigation system, comprising the steps of:

moving an inertial measurement unit along an axis during a time period;

using a magnetostrictive sensor to measure the position of the inertial measurement unit at plural times during the time period;

using the inertial measurement unit to measure acceleration during the time period;

comparing the measurements of the position by the magnetostrictive sensor to the measurements of the acceleration by the inertial measurement unit to estimate errors in the alignment of the inertial measurement unit; and

using the estimates of the errors in the alignment of the inertial measurement unit to correct or compensate for the errors.

20. The method of claim 19 used in a measurement-while-drilling system.