Fieldbus system with shared redundancy system

• US 20090315395A1
• Filed: 07/31/2006
• Published: 12/24/2009
• Est. Priority Date: 07/29/2005
• Status: Active Grant

• Current Assignee: Pepperl+Fuchs, Inc. (Pepperl+Fuchs Se)
• Original Assignee: Pepperl+Fuchs, Inc. (Pepperl+Fuchs Se)
• Inventors: Kitchener, Renato, Rogoll, Gunther
• Granted Patent: US 8,304,930 B2
• Time in Patent Office: Days
• US Class Current: 307/23
• CPC Class Codes: H02J 1/108 using diodes blocking reverse current flow H02J1/12 takes precedence
• CPC Class Codes: H04L 12/40032 Details regarding a bus interface enhancer
• CPC Class Codes: H04L 12/40182 by using a plurality of communication lines
• CPC Class Codes: H04L 12/40189 by using a plurality of bus systems
• CPC Class Codes: H04L 12/403 with centralised control, e.g. polling
• CPC Class Codes: H04L 2012/4026 Bus for use in automation systems
• CPC Class Codes: H04L 43/00 Arrangements for monitoring or testing data switching networks

Abstract

A Fieldbus system comprising a plurality of segments each comprising a trunk with its own primary power supply, and a shared redundancy system comprising one or more auxiliary power supplies and monitoring and control means, in which the monitoring and control means is adapted to detect failures in any part of any of the plurality of segments, in which in the event of a failure being detected by the monitoring and control means in any one of the plurality of segments, the monitoring and control means isolates the trunk in that segment from its primary power supply and connects said trunk to one of the one or more auxiliary power supplies, and in which any one of the auxiliary power supplies is connectable to any two or more of the trunks.

Claims

1. A Fieldbus system comprising a plurality of segments each comprising a trunk with its own primary power supply, and a shared redundancy system comprising one or more auxiliary power supplies and monitoring and control means, in which the monitoring and control means is adapted to detect failures in any part of any of the plurality of segments, in which in the event of a failure being detected by the monitoring and control means in any one of the plurality of segments, the monitoring and control means isolates the trunk in that segment from its primary power supply and connects said trunk to one of the one or more auxiliary power supplies, and in which any one of the auxiliary power supplies is connectable to any two or more of the trunks.

2. A Fieldbus system as claimed in claim 1 in which the monitoring and control means comprises a monitoring circuit adapted to detect voltage and/or current failures in any part of any of the plurality of segments.

3. A Fieldbus system as claimed in claim 2 in which the monitoring and control means comprises a decision process which in the event of a failure being detected by the monitoring circuit in any one of the plurality of segments acts to isolate the trunk in that segment from its primary power supply and connect said trunk to one of the one or more auxiliary power supplies.

4. A Fieldbus system as claimed in claim 3 in which the monitoring and control means is provided with isolation means adapted to isolate each trunk from its primary power supply, and connection means adapted to connect each trunk to one of the one or more the auxiliary power supplies.

5. A Fieldbus system as claimed in claim 4 in which the isolation means comprises an “

OR”

diode mounted downstream of each primary power supply, in which the connection means for each trunk comprises an isolation switch mounted on a connection between that trunk and one of the one or more auxiliary power supplies, in which the connection joins each trunk downstream of the associated “

OR”

diode.

6. A Fieldbus system as claimed in claim 5 in which the isolation switches are formed into a matrix of isolation switches.

7. A Fieldbus system as claimed in claim 4 in which the isolation means and the connection means for each trunk comprises a two-way switch mounted at a junction point between the primary power supply and one of the one or more auxiliary power supplies, in which the two-way switch has a first position at which it connects the primary power supply to the trunk and a second position at which is connects the auxiliary power supply to the trunk.

8. A Fieldbus system as claimed in claim 7 in which the two-way switches are formed into a matrix of two-way switches.

9. A Fieldbus system as claimed in claim 6 or 8 in which each of the primary power supplies and each of the auxiliary power supplies is provided with its own separate power conditioner and/or terminator upstream of the monitoring and control means.

10. A Fieldbus system as claimed in claim 6 or 8 in which one or more of the trunks is provided with a common power conditioner and/or terminator downstream of the isolation means and the connection means.

11. A Fieldbus system as claimed in claim 9 or 10 when dependent on claim 8. In which the monitoring circuit is adapted to detect communications failures and/or power conditioner failures and/or terminator failures in any part of any of the plurality of segments.

12. A Fieldbus system as claimed in any of the preceding claims in which the plurality of primary power supplies and the one or more auxiliary power supplies are powered by the same bulk power source.

13. A Fieldbus system as claimed in any of claims 1 to 11 in which the plurality of primary power supplies are powered by a first power source, and in which the one or more auxiliary power supplies are powered by a second power source.

14. A Fieldbus system as claimed in any of the preceding claims in which the monitoring and control means is provided with an interface means adapted to interface with a computer with which the Fieldbus system is used, in order to provide recorded and/or live data on the performance of any of the plurality of segments or the shared redundancy system.

15. A Fieldbus system as claimed in claim 14 in which the interface means is adapted to receive override instructions so the shared redundancy system is manually operable.

16. A Fieldbus system as claimed in any of the preceding claims in which the monitoring and control means is provided with diagnostic means adapted to gather data on the status of any part of the Fieldbus system.

17. A Fieldbus system as claimed in claim 16 in which the diagnostic means comprises an output monitoring circuit adapted to monitor one or more of the trunks downstream of the monitoring and control means.

18. A Fieldbus system as claimed in claim 17 when dependent on claim 6 or 8 in which the monitoring and control means is adapted to pulse switch or change over the matrix of switches to gather data from the output monitoring circuit on the status of one or more of the one or more auxiliary power supplies.

19. A Fieldbus system as claimed in any of claims 16 to 18 in which the monitoring and control means is provided with a dummy load to which one or more of the one or more auxiliary power supplies is connectable, and in which the diagnostic means is adapted to gather data on the status of said one or more auxiliary power supplies when they are connected to the dummy load.

20. A Fieldbus system as claimed in any of the preceding claims in which the Fieldbus system comprises a support means provided with one or more power sources, a plurality of trunk outlets, a plurality of primary simplex segment power supply modules removably mounted thereon, one or more auxiliary simplex segment power supply modules removably mounted thereon and a monitoring and control module removably mounted thereon, in which each of the plurality of primary simplex segment power supply modules is disposed between one of the one or more power sources and one of the trunk outlets, and in which the one or more auxiliary simplex segment power supply modules are disposable between one of the one or more power sources and any two or more of the trunk outlets in the event of a failure being detected by the monitoring and control means in any one of the plurality of segments.

21. A Fieldbus system as claimed in claim 20 in which each of the plurality of primary simplex segment power supply modules contains a power conditioner and a terminator.

22. A Fieldbus system as claimed in claim 20 or 21 when dependent on claim 16 in which the monitoring and control module contains the monitoring and control means, the monitoring circuit, the decision process, the isolation means, the connection means and the diagnostic means.

23. A Fieldbus system as claimed in claim 20 or 21 when dependent on claim 16 in which the one or more of the monitoring and control means, the monitoring circuit, the decision process, the isolation means, the connection means and the diagnostic means are carried within the support means.

24. A Fieldbus system as claimed in any of claims 20 to 23 in which the support means is provided with diagnostics interface link input and host connections for the trunks.

25. A Fieldbus system as claimed in any of claims 20 to 24 in which the support means comprises a backplane.

26. A Fieldbus system as claimed in claim 6 or 8 in which each isolation switch or two-way switch comprises a pair of switches in series or a pair of switches in parallel, or a two pairs of switches in series mounted in parallel with one another.

27. A shared redundancy system for a Fieldbus system comprising a plurality of segments each comprising a trunk with its own primary power supply, comprising one or more auxiliary power supplies and monitoring and control means, in which the monitoring and control means is adapted to be connected to a plurality of segments of a Fieldbus system with which the shared redundancy system is used, and to detect failures in any part of any of the plurality of segments, in which in the event of a failure being detected by the monitoring and control means in any one of the plurality of segments, the monitoring and control means isolates the trunk in that segment from its primary power supply and connects said trunk to one of the one or more auxiliary power supplies, and in which any one of the auxiliary power supplies is connectable to any two or more of the trunks.