Arc-flash hazard protection system for three-phase electrical distribution system

• US 20090316310A1
• Filed: 06/20/2008
• Published: 12/24/2009
• Est. Priority Date: 06/20/2008
• Status: Active Grant

• Current Assignee: GPCP IP Holdings LLC
• Original Assignee: Georgia-Pacific Consumer Products LP (KOCH Industries Incorporated)
• Inventors: Hill, Jeffrey J.
• Granted Patent: US 7,852,605 B2
• Time in Patent Office: Days
• US Class Current: 361/2
• CPC Class Codes: H02H 3/28 involving comparison of the voltage or current values at two spaced portions of a single system, e.g. at opposite ends of one line, at input and output of apparatus for transformers H02H7/045
• CPC Class Codes: H02H 7/22 for distribution gear, e.g. bus-bar systems; for switching devices detecting mechanical or electrical defects in gas-insulated switchgears H02B13/065

Abstract

An arc-flash hazard protection system for a three-phase electrical distribution system having a plurality of switchgear interconnected with a plurality of distribution buses is disclosed. The protection system includes a plurality of first and second current transformers in signal communication with respective first and second phases of each of the plurality of switchgear, and a bus differential relay connected to receive output signals from each of the first and second current transformers of each of the plurality of switchgear to establish a bus differential protection scheme utilizing only two of the three available phases for each of the plurality of switchgear. The bus differential relay includes a processor responsive to computer executable code when executed thereon to provide a relay trip output signal to each of the plurality of switchgear in response to the bus differential protection scheme of the respective switchgear indicating an imbalanced three-phase current distribution thereat indicative of an arc-flash condition.

Claims

1. An arc-flash hazard protection system for a three-phase electrical distribution system comprising a plurality of switchgear interconnected with a plurality of distribution buses, the protection system comprising:

a plurality of first and second current transformers in signal communication with respective first and second phases of each of the plurality of switchgear; and

a bus differential relay connected to receive output signals from each of the first and second current transformers of each of the plurality of switchgear to establish a bus differential protection scheme utilizing only two of the three available phases for each of the plurality of switchgear;

wherein the bus differential relay comprises a processor responsive to computer executable code when executed thereon to provide a relay trip output signal to each of the plurality of switchgear in response to the bus differential protection scheme of the respective switchgear indicating an imbalanced three-phase current distribution thereat indicative of an arc-flash condition.

2. The protection system of claim 1, wherein the electrical distribution system is a medium voltage electrical distribution system.

3. The protection system of claim 2, wherein the medium voltage electrical distribution system operates at a bus voltage equal to or greater than 1 kVAC.

4. The protection system of claim 1, wherein the plurality of switchgear is equal to or less than nine circuit breakers, that is, up to nine circuit breakers, and the bus differential relay is connected to receive up to eighteen current transformer output signals from the up to nine circuit breakers, thereby establishing a two zone bus differential scheme for up to nine circuit breakers that is supported by only one of the bus differential relay.

5. The protection system of claim 1, wherein the plurality of switchgear operating on the plurality of distribution buses have a rated operating voltage of 15 kVAC or 5 kVAC.

6. The protection system of claim 1, wherein the plurality of distribution buses have a 5 kV operational voltage rating, and further comprising:

a transformer rated and disposed to service an associated portion of the plurality of distribution buses, the transformer having a neutral point grounded with a low-impedance ground connection that limits a 5 kV line-to-ground fault to a defined ampere threshold.

7. The protection system of claim 6, wherein the bus transformer has a 5 kVAC operational voltage rating, and the low-impedance ground connection is a 400 Amp resistor.

8. The protection system of claim 1, wherein the plurality of distribution buses have a 15 kV operational voltage rating, and further comprising a zigzag grounding transformer that establishes a low-impedance ground connection that limits 15 kV single-line-to-ground faults to a defined ampere threshold.

9. The protection system of claim 8, wherein the zigzag grounding transformer has a 15 kV operational voltage rating that establishes the low-impedance ground connection through a limiting resistor, and the defined ampere threshold is 400 Amps.

10. The protection system of claim 1, further comprising:

an A-B phase and a B-C phase potential transformer disposed to provide phase-to-phase voltages common to each of the plurality of distribution buses;

wherein the bus differential relay is connected to receive voltage outputs from each of the potential transformers;

wherein the processor of the bus differential relay is further responsive to computer executable code when executed thereon to provide real-time power flow information calculated from the current transformer signal outputs and the potential transformer voltage outputs.

11. The protection system of claim 1, wherein the bus differential relay is responsive to a phase-to-phase arc flash condition to cause tripping of each of the plurality of switchgear associated with the bus differential relay.

12. The protection system of claim 11, further comprising a low-impedance ground connection, through either a 5 kV neutral ground resistor or a 15 kV zigzag ground transformer, that grounds potential phase-to-ground arc flash conditions.

13. An arc-flash hazard protection system for a three-phase electrical distribution system comprising a plurality of switchgear interconnected with a plurality of distribution buses, the protection system comprising:

a plurality of first and second current transformers in signal communication with respective first and second phases of each of the plurality of switchgear;

a first bus differential relay connected to receive output signals from each of the first current transformers of each of the plurality of switchgear;

a second bus differential relay connected to receive output signals from each of the second current transformers of each of the plurality of switchgear;

wherein the plurality of switchgear is equal to or less than eighteen circuit breakers, that is, up to eighteen circuit breakers, and each bus differential relay is connected to receive up to eighteen current transformer output signals from the up to eighteen circuit breakers thereby establishing a bus differential protection scheme utilizing two bus differential relays, one relay for each of only two of the three available phases for each of the plurality of switchgear;

wherein each bus differential relay comprises a processor responsive to computer executable code when executed thereon to provide a relay trip output signal to each of the plurality of switchgear in response to the bus differential protection scheme of the respective switchgear indicating an imbalanced three-phase current distribution thereat indicative of an arc-flash condition.