WETNESS SENSOR

• US 20090322543A1
• Filed: 09/10/2009
• Published: 12/31/2009
• Est. Priority Date: 08/18/2006
• Status: Active Grant

• Current Assignee: Fresenius Medical Care Holdings Incorporated (Fresenius Medical Care AG)
• Original Assignee: Fresenius Medical Care Holdings Incorporated (Fresenius Medical Care AG)
• Inventors: Levin, Roland, Crnkovich, Martin, Christensen, Peter
• Granted Patent: US 7,973,667 B2
• Time in Patent Office: Days
• US Class Current: 340/604
• CPC Class Codes: A61F 13/42 with wetness indicator or alarm
• CPC Class Codes: A61M 1/3656 Monitoring patency or flow at connection sites; Detecting disconnections
• CPC Class Codes: A61M 1/367 Circuit parts not covered by the preceding subgroups of group A61M1/3621
• CPC Class Codes: A61M 2205/13 with means for the detection of operative contact with patient, e.g. lip sensor
• CPC Class Codes: A61M 2205/15 Detection of leaks
• CPC Class Codes: A61M 2205/3561 local, e.g. within room or hospital
• CPC Class Codes: A61M 2205/3592 using telemetric means, e.g. radio or optical transmission

Abstract

The present invention relates to a wetness detector system that rapidly detects the presence of wetness due to a liquid leak in a system. The wetness detector system contains a reusable wetness sensor that is able to accurately detect the presence of wetness and, in the case of an extracorporeal blood treatment, the presence of blood. The wetness detector system can quickly alert both a user and medical personnel that a liquid leak has been detected in a treatment system and, if necessary, halt the removal of liquids and/or blood from the patient. If a liquid leak is not detected for a period of time, the wetness sensor can enter a low power state, extending the life of the device. The wetness detector system can monitor a number of wetness sensors simultaneously, which would, for example, eliminate the need for medical personnel to continuously inspect numerous patients visually for potentially fatal blood leaks due to needle dislodgement during an extracorporeal blood treatment.

Claims

1. A wetness detector system for detecting a liquid leak in a system comprising:

a wetness sensor comprising;

a solid support comprised of a non-electrically conductive material having first and second surfaces,

an electronic transmitter attached to said first surface of said solid support,

a trace antenna coupled to said electronic transmitter printed on said first surface of said solid support,

an electric circuit printed on said second surface of said solid support for detecting the presence of wetness,

a microcontroller in communication with said electronic transmitter and said electric circuit,

a power source connected to said microcontroller, electronic transmitter and electric circuit, and

a voltage detection device coupled to said power source and in communication with said microcontroller for detecting a low power supply of said power source;

an attachment device for attaching said wetness sensor to one or more components of the system; and

a receiver unit in communication with said wetness sensor comprising;

a receiver for detecting one or more signal transmissions from said wetness sensor,

a controller in communication with said receiver, and

an alert system in communication with said controller.

2. The wetness detector system of claim 1 wherein the wetness sensor is attached to one or more liquid lines of the system.

3. The wetness detector system of claim 2 wherein the system is an extracorporeal blood treatment system and the wetness sensor is attached to one or more liquid lines selected from the group consisting of a hydraulic hose, a line for carrying dialysate and a line for carrying blood.

4. The wetness detector system of claim 1 wherein the electric circuit is comprised of two electrodes comprised of one or more electrically conductive materials selected from the group consisting of a metal, polymer, silicon and carbon.

5. The wetness detector system of claim 4 wherein exposure of the electric circuit of the wetness sensor to moisture generates a detectable electrical signal.

6. The wetness detector system of claim 5 wherein said microcontroller directs the wetness sensor to enter a low power state for a specified amount of time when no detectable electrical signal is generated during a specific interval of time.

7. The wetness detector system of claim 6 wherein the electrical signal is received by said microcontroller and said microcontroller determines whether the signal is greater than a predetermined wetness detection threshold value, wherein a wetness detection threshold value greater than the predetermined value indicates the presence of wetness.

8. The wetness detector system of claim 7 wherein in response to an indication that wetness is present, said microcontroller directs said electronic transmitter to transmit at least one signal that a liquid line leak has been detected.

9. The wetness detector system of claim 1 wherein the wetness sensor is attached to an absorbent material surrounding a needle insertion site.

10. The wetness detector system of claim 1 wherein the transmission from the wetness sensor of at least one signal of a liquid leak is received by said receiver of the receiver unit and, in response to said at least one signal, said controller of the receiver unit triggers said alert system.

11. The wetness detector system of claim 10 wherein the alert system is comprised of one or more alarms selected from the group consisting of the display of a warning message, an audible alarm, a visual alarm and a physical alert.

12. The wetness detector system of claim 11 wherein the receiver unit is in communication with one or more wetness sensors, wherein each of the one or more wetness sensors transmits unique identification information to said receiver of the receiver unit that is recorded by said controller of the receiver unit.

13. The wetness detector system of claim 12 wherein the wetness sensor is functional and wherein in response to a lack of transmission of at least one signal of a liquid leak from the one or more wetness sensors during a specific interval of time, the receiver unit transmits a signal to the wetness sensor directing the wetness sensor to enter a low power state for a specified amount of time.

14. The wetness detector system of claim 13 wherein said receiver unit is integrated with an extracorporeal blood treatment system operation unit, the extracorporeal blood treatment selected from the group consisting of oxygenation, detoxification, transfusion and filtration.

15. The wetness detector system of claim 14 wherein the at least one signal of a liquid leak from the one or more wetness sensors is received by the receiver unit and, in response to said at least one signal, said controller of the receiver unit directs the extracorporeal blood treatment system operation unit to stop one or more pumps or close one or more blood line valves of the system.

16. The wetness detector system of claim 15 wherein the alert system is reset after one or more selected from the group consisting of the controller turns off the one or more alarms, and moisture is removed from the wetness sensor surface.

17. The wetness detector system of claim 16 wherein the power source of the wetness sensor is one or more batteries.

18. The wetness detector system of claim 17 wherein the microcontroller triggers a low battery alarm when the voltage detected by said voltage detection device is less than a specified voltage, wherein the presence of wetness is not indicated by the wetness sensor.

19. The wetness detector system of claim 18 wherein the low battery alarm is integrated with the wetness sensor and is comprised of an audible alarm, a visual alarm or a combination thereof.

20. The wetness detector system of claim 19 wherein the microcontroller directs the electronic transmitter to transmit at least one signal to the receiver unit that the voltage of the battery is low and, in response to said at least one signal, the receiver directs the controller to trigger said low battery alarm.

21. The wetness detector system of claim 1, wherein the electric circuit is a capacitive circuit.

22. The wetness detector system of claim 21, wherein detecting the presence of wetness includes detecting a change in capacitance of the electric circuit.

23. A method of detecting a liquid leak in an extra corporeal blood treatment system comprising:

attaching a wetness sensor to an absorbent material surrounding a needle insertion site, the wetness sensor including;

a solid support comprised of a non-electrically conductive material having first and second surfaces,

an electronic transmitter attached to said first surface of said solid support,

a trace antenna coupled to said electronic transmitter printed on said first surface of said solid support,

an electric circuit printed on said second surface of said solid support for detecting the presence of wetness,

a microcontroller in communication with said electronic transmitter and said electric circuit,

a power source connected to said microcontroller, electronic transmitter and electric circuit, and

a voltage detection device coupled to said power source and in communication with said microcontroller for detecting a low power supply of said power source; and

a voltage detection device,

whereby the wetness sensor detects an electrical signal, determines whether the signal is greater than a predetermined wetness detection threshold value, wherein a wetness detection threshold value greater than the predetermined value indicates the presence of wetness, and directs the electronic transmitter to transmit to a receiver unit in communication with the wetness sensor at least one signal that wetness has been detected, whereby the receiver unit triggers an alert system, comprised of one or more alarms selected from the group consisting of the display of a warning message, an audible alarm, a visual alarm and a physical alert, and directs the extracorporeal blood treatment system to stop one or more pumps or close one or more blood line valves of the system.