Layered Dimmer system

• US 20090323345A1
• Filed: 06/29/2009
• Published: 12/31/2009
• Est. Priority Date: 06/30/2008
• Status: Active Grant

• Current Assignee: Production Resource Group LLC
• Original Assignee: Production Resource Group LLC
• Inventors: Bornhorst, James
• Granted Patent: US 8,206,012 B2
• Time in Patent Office: Days
• US Class Current: 362/280
• CPC Class Codes: F21S 10/007 using rotating transparent or colored disks, e.g. gobo wheels
• CPC Class Codes: F21V 11/00 Screens not covered by groups F21V1/00, F21V3/00, F21V7/00 or F21V9/00 characterised by cooling arrangements F21V29/502
• CPC Class Codes: F21V 11/08 using diaphragms containing one or more apertures
• CPC Class Codes: F21V 11/12 of slot type
• CPC Class Codes: F21V 13/02 Combinations of only two kinds of elements
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 7/00 Reflectors for light sources characterised by cooling arrangements F21V29/505
• CPC Class Codes: F21W 2131/406 for theatres, stages or film studios
• CPC Class Codes: G02B 26/02 for controlling the intensity of light G02B26/004 takes precedence
• CPC Class Codes: G02B 5/02 Diffusing elements; Afocal elements
• CPC Class Codes: H05B 47/165 following a pre-assigned programmed sequence; Logic control [LC]

Abstract

A layered dimmer formed of different layers. The front layer may be a scattering layer, and the back layer may be a reflective layer. The light beam is scattered prior to reflecting, to avoid reflection back to form hotspots.

Claims

1. A system, comprising:

a substrate, having first and second oppositely facing surfaces;

a roughening layer, located on the first surface, where the first surface is intended to receive incident light; and

a patterned reflecting layer, having a first pattern which is different at different areas of the substrate, said patterned reflecting layer located on the second surface, said pattern reflecting layer having a pattern which causes different amounts of reflection on different areas of the surface.

2. A system as in claim 1, wherein said roughening layer is of a type which causes diffusion of incoming light to cause scattering rays from the otherwise parallel rays.

3. A system as in claim 2, wherein said roughening layer is formed by frosted glass on said first surface.

4. A system as in claim 2, wherein said roughening layer is formed in a pattern where different areas on the substrate have different amounts of roughening.

5. A system as in claim 4, wherein said pattern of said roughening layer includes an area with complete roughening, and an area which has roughening in a pattern with some areas having roughening, and other areas not having roughening.

6. A system as in claim 1, wherein said substrate is disk shaped, and said patterned reflecting layer has different amounts of patterning at different concentric areas on the disc.

7. A system as in claim 1, wherein said patterned reflecting layer has a halftone pitch which varies at different areas.

8. A system as in claim 1, wherein said patterned reflecting layer has a semi-stochastic intensity patterns.

9. A system as in claim 6, wherein said patterned reflecting layer has a number of different dimming areas on the wheel, said dimming areas extending concentrically around the wheel.

10. A system as in claim 9, wherein said fingers have different rates of change in the radial direction around the wheel.

11. A system as in claim 1, wherein said patterned reflecting layer is an aluminum layer which is patterned.

12. A system as in claim 11, wherein said patterned reflecting layer also includes a black coating over the aluminum layer.

13. A system as in claim 1, wherein further comprising a black layer, over said reflecting layer, and covering said reflecting layer on said second surface.

14. A system as in claim 13, wherein said black layer is formed of a dark mirror.

16. A system as in claim 1, further comprising at least one anti-reflective coating over the substrate.

17. A lighting system, comprising:

a lighting element;

a dimming element, said dimming element having a substrate, having first and second oppositely facing surfaces, a roughening layer, located on the first surface, where the first surface is positioned to receive incident light from said lighting element, and a patterned reflecting layer, having a first pattern which is different at different areas of the substrate, said patterned reflecting layer located on the second surface, said patterned reflecting layer having a pattern which causes different amounts of reflection on different areas of the surface;

a moving element for said dimming element, which moves said dimming element so that different areas of said substrate a placed within the light beam; and

a controller, which controls said lighting element, and said moving element, to place different areas of said dimming element in said incident light.

18. A system as in claim 17, wherein said roughening layer is of a type which causes diffusion of incoming light to cause scattering rays from the otherwise parallel rays.

19. A system as in claim 17, wherein said roughening layer is formed by frosted glass on said first surface.

20. A system as in claim 18, wherein said roughening layer is formed in a pattern where different areas on the substrate have different amounts of roughening.

21. A system as in claim 17, wherein said substrate is disk shaped, and said patterned reflecting layer has different amounts of patterning at different concentric areas on the disc, and said moving element comprises a part that rotates said disk.

22. A system as in claim 17, wherein said patterned reflecting layer has a halftone pitch which varies at different areas.

23. A system as in claim 17, wherein said patterned reflecting layer has a semi-stochastic intensity pattern.

24. A system as in claim 21, wherein said patterned reflecting layer has a number of different dimming areas on the wheel, said dimming areas extending concentrically around the wheel.

25. A system as in claim 24, wherein said fingers have different rates of change in the radial direction around the wheel.

26. A system as in claim 17, wherein said patterned reflecting layer is an aluminum layer which is patterned.

27. A system as in claim 26, wherein said patterned reflecting layer also includes a black coating over the aluminum layer.

28. A system as in claim 17, wherein further comprising a black layer, over said reflecting layer, and covering said reflecting layer on said second surface.

29. A system as in claim 28, wherein said black layer is formed of a dark mirror.

30. A method, comprising:

forming a beam of light along an axis;

first, scattering said beam of light using a scattering layer that is on the first side of a dimming substrate;

second, reflecting said scattered light using a patterned reflecting layer, which is patterned according to an amount of desired dimming;

said reflecting using a reflecting layer that is on a second side of the substrate; and

passing a dimmed beam which has been dimmed by both said scattering and said reflecting.

31. A method, of dimming a beam of light, comprising:

forming a beam of light along a path;

at a first time, forming said beam of light at a first intensity;

sensing a request to dim said beam of light;

responsive to said request, first electronically reducing an intensity of the beam of light, second moving the dimmer into the path of said beam of light, and third increasing the intensity of the beam of light which is in the path.

32. A method, comprising:

forming a beam of light along an axis;

detecting a first dimming command, and responsive to said first dimming command, scattering said beam of light using a scattering layer that is on the first side of a dimming substrate;

detecting a second dimming command, and responsive to said second dimming command, reflecting said scattered light using a patterned reflecting layer, which is patterned according to an amount of desired dimming, where said reflecting using a reflecting layer that is on a second side of the substrate; and

detecting a third dimming command, and responsive to said third dimming command, doing both of scattering said beam of light using the scattering layer that is on the first side of a dimming substrate and also reflecting said scattered light using the patterned reflecting layer which is patterned according to an amount of desired dimming, where said reflecting using a reflecting layer that is on a second side of the substrate passing a dimmed beam which has been dimmed by both said scattering and said reflecting.

33. A system, comprising:

a substrate, having first and second oppositely facing surfaces;

a dimming layer, located on at least one of said surfaces, where said dimming layer has a semi-stochastic intensity pattern, which has light passing and light blocking areas forming a pattern, and a probability of an area being light blocking sets an amount of dimming, and is different at a first area than it is at a second area on the dimming layer.

34. A system as in claim 33, wherein said dimming layer is a light scattering layer which is located on the first surface.

35. A system as in claim 33, wherein said dimming layer is a patterned reflecting layer, having a first pattern which is different at different areas of the substrate, said patterned reflecting layer located on the second surface, said pattern reflecting layer having a pattern which causes different amounts of reflection on different areas of the surface.

36. A system as in claim 34, wherein said dimming layer is a patterned reflecting layer, having a first pattern which is different at different areas of the substrate, said patterned reflecting layer located on the second surface, said pattern reflecting layer having a pattern which causes different amounts of reflection on different areas of the surface.

37. A method comprising:

controlling a dimmer device to move to a first location where dimming is carried out using a pattern of reflectors on a first surface; and

second, controlling said dimmer device to move to a second location where dimming is carried out using frosting of an otherwise clear surface on said dimmer device.

38. A method as in claim 37, further comprising moving said dimmer device to a third location where dimming is carried out using both said frosted surface and also said pattern of reflectors.

39. A method as in claim 38, wherein said pattern of reflectors is prevented from being imaged by said frosted surface in said third location.