Polymeric Stent

• US 20100004735A1
• Filed: 09/11/2009
• Published: 01/07/2010
• Est. Priority Date: 05/02/2008
• Status: Active Grant

• Current Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories)
• Original Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories)
• Inventors: Morrison, Andrea Dawn, Jow, Kevin, Limon, Timothy A., Yang, Arlene Sucy
• Granted Patent: US 8,388,673 B2
• Time in Patent Office: Days
• US Class Current: 623/1.16
• CPC Class Codes: A61F 2/0077 Special surfaces of prostheses, e.g. for improving ingrowth A61F2/30767 takes precedence
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2210/0004 bioabsorbable
• CPC Class Codes: A61F 2250/0067 Means for introducing or releasing pharmaceutical products into the body
• CPC Class Codes: B29C 2793/0009 Cutting out
• CPC Class Codes: B29C 53/02 Bending or folding B29C53/22, B29C53/34, B29C53/36, B29C53/56 take precedence
• CPC Class Codes: B29C 55/26 biaxial
• CPC Class Codes: B29C 67/0014 for shaping tubes or blown tubular films
• CPC Class Codes: B29D 23/00 Producing tubular articles B29D24/00 takes precedence
• CPC Class Codes: B29L 2031/7534 Cardiovascular protheses

Abstract

A strut pattern of an endoprosthesis includes a plurality of W-shape cells that define a tubular body, the W-shaped cells at the opposite ends of the tubular body have a modified configuration that is different than the W-shaped cells at the middle portion of the tubular body. At the distal end of the tubular body, the W-shaped cells have crests with axial positions that are axially spaced apart, and have troughs with circumferential positions that are spaced apart. At the intermediate and distal end of the tubular body, the W-shaped cells crests with axial positions that coincide and have troughs with circumferential positions that coincide. The strut pattern is cut from a tubular precursor construct made of PLLA that has been radially expanded and axially extended by blow molding.

Claims

1. An endoprosthesis comprising:

a tubular body formed of a polymer, the tubular body including an end segment and an intermediate segment adjoining the end segment, the end segment including a circumferential series of closed cells having a first W-shape, the intermediate segment including a circumferential series of closed cells having second W-shape, there being linear link struts at opposite ends of the individual first and second W-shapes, the linear link struts of the first W-shape being longer than linear link struts of the second W-shape.

2. The endoprosthesis of claim 1, wherein one of the linear link struts within the end segment is a marker strut that includes one or more holes.

3. The endoprosthesis of claim 2, wherein a closed cell immediately adjacent to one side of the marker strut is a mirror image or is substantially a mirror image of a closed cell immediately adjacent to the opposite side of the marker strut.

4. The endoprosthesis of claim 2, wherein a first cell from among the closed cells of the end segment includes a first crest at one end of the marker strut and a second crest circumferentially adjacent the first crest, the first crest having an axial position that is axially spaced apart from the axial position of the second crest.

5. The endoprosthesis of claim 4, wherein the first cell includes a third crest circumferentially adjacent the second crest, the second crest is located between the first and third crests, and the first and third crests have axial positions that coincide.

6. The endoprosthesis of claim 1, wherein the closed cells of the end segment are bounded by a first ring and a second ring, the first ring located at a proximal end or a distal end of the tubular body, wherein the first ring includes a first trough and the second ring includes a second trough located axially across the first trough, the first trough having a circumferential position that is circumferentially spaced apart from the circumferential position of the second trough.

7. The endoprosthesis of claim 6, wherein the end segment is a distal end segment, the tubular body further includes a proximal end segment, the closed cells of the proximal end segment are bounded by a first proximal ring and a second proximal ring, the first proximal ring located at a proximal end of the tubular body, the first proximal ring includes a plurality of crests that have axial positions that coincide, the second proximal ring includes a plurality of crests that have axial positions that coincide, the first proximal ring includes a first trough and the second ring includes a second trough that is located axially across from and has an axial position that coincides with that of the first trough of the first proximal ring.

8. The endoprosthesis of claim 1, wherein the tubular body is formed of an extruded polymer tube that has been radially expanded and axially extended.

9. An endoprosthesis comprising:

ring structures made of polymer material, the ring structures forming a tubular body having a distal end, a proximal end, and an intermediate segment between the distal and proximal ends, the ring structures connected to each other by linear link struts that are oriented axially, the ring structures and link struts forming W-shape closed cells, the W-shape closed cells including nominal cells within the intermediate segment of the tubular body and end cells at the distal and proximal ends of the tubular body, the linear link struts of the end cells being axially longer than the linear link struts of the nominal cells.

10. The endoprosthesis of claim 9, wherein at least one of the linear link struts located between the end cells is a marker strut that includes one or more holes sized to retain a radiopaque marker bead.

11. The endoprosthesis of claim 10, wherein an end cell located to one side of the marker strut is a mirror image or is substantially a mirror image of an end cell located to the opposite side of the marker strut.

12. The endoprosthesis of claim 10, wherein the ring structures include an end ring located at the proximal or distal end of tubular body, the end ring includes a first crest at one end of the marker strut and a second crest adjacent the first crest, the first crest having an axial position that is axially spaced apart from the axial position of the second crest.

13. The endoprosthesis of claim 12, wherein the end ring includes a third crest, the second crest is located between the first and third crests, and the first and third crests have axial positions that coincide.

14. The endoprosthesis of claim 9, wherein the ring structures include a first ring and a second ring adjacent the first ring, the first ring located at the proximal or distal end of tubular body, wherein the first ring includes a first trough and the second ring includes a second trough located axially across the first trough, the first trough having a circumferential position that is circumferentially spaced apart from the circumferential position of the second trough.

15. The endoprosthesis of claim 9, wherein:

each end cell at the distal end of the tubular body is bounded by a distal pair of ring structures, wherein each end cell at the distal end includes two crests that are located on one of the distal pair of ring structures and have axial positions that are axially spaced apart from each other, and wherein each end cell at the distal end further includes three crests that are located on the other one of the distal pair of end ring structures and have axial positions that coincide;

each nominal cell is bounded by an intermediate pair of ring structures, wherein each nominal cell includes three crests that are located on one of the intermediate pair of ring structures and have axial positions that coincide, and further includes three crests that are located on the other one of the intermediate pair of ring structures and have axial positions that coincide; and

each end cell at the proximal end of the tubular body is bounded by a proximal pair of ring structures, wherein each end cell at the proximal end includes three crests that are located on one of the proximal pair of ring structures and have axial positions that coincide, and wherein each end cell at the proximal end further includes three crests that are located on the other one of the proximal pair of ring structures and have axial positions that coincide.

16. The endoprosthesis of claim 9, wherein the ring structures are made of an extruded polymer tube that has been radially expanded and axially extended after extrusion.

17. The endoprosthesis of claim 16, wherein the hoop strength of the ring structures is increased by the radial expansion of the extruded polymer tube as compared to no radial expansion being performed to the extruded polymer tube.

18. The endoprosthesis of claim 9, wherein the ring structures are formed by a series of ring strut pairs, each pair having ring struts oriented at an interior angle relative to each other, the interior angle within a range of about 120 degrees to about 179 degrees.

19. A method of making an endoprosthesis, the method comprising:

radially expanding and axially extending a polymer tube; and

removing portions of the polymer tube to form an open framework of struts defining a tubular body having end segment and an intermediate segment adjoining the end segment, the end segment including a circumferential series of closed cells having a first W-shape, the intermediate segment including a circumferential series of closed cells having second W-shape, there being linear link struts at opposite ends of the individual first and second W-shapes, the linear link struts of the first W-shape being longer than linear link struts of the second W-shape.