Single-phase brushless DC motor drive circuit

• US 20100019704A1
• Filed: 07/24/2009
• Published: 01/28/2010
• Est. Priority Date: 07/25/2008
• Status: Abandoned Application

• Current Assignee: Panasonic Electric Works Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Panasonic Electric Works Company Limited (Panasonic Holdings Corporation)
• Inventors: Ueda, Hidetoshi
• Application Number:
  US12/458,861
• Publication Number:
  US 20100019704A1
• Time in Patent Office: Days
• US Class Current: 318/400.300
• CPC Class Codes: H02P 6/10 Arrangements for controlling torque ripple, e.g. providing reduced torque ripple
• CPC Class Codes: H02P 6/12 Monitoring commutation; Providing indication of commutation failure
• CPC Class Codes: H02P 6/14 Electronic commutators
• CPC Class Codes: H02P 6/16 Circuit arrangements for detecting position
• CPC Class Codes: H02P 6/22 in a selected direction of rotation

Abstract

A motor drive circuit for driving a single-phase brushless DC motor includes a rotatably supported magnet rotor having magnetic poles, a stator core provided with slots and teeth, the teeth being arranged to face the magnet rotor, and a motor coil held in the slots. The single-phase brushless DC motor drive circuit further includes a plurality of magnetic pole position detectors for outputting detection signals indicative of magnetic pole positions of the magnet rotor, a rotation direction instruction circuit for issuing an instruct of a rotation direction of the magnet rotor, a selector circuit for selectively outputting the detection signals of the magnetic pole position detectors, a switching circuit for driving the motor coil and a control circuit for, based on the selectively outputted detection signals from the selector circuit, controlling the switching circuit to thereby control a direction and a magnitude of current flowing through the motor coil.

Claims

1. A motor drive circuit for driving a single-phase brushless DC motor including a rotatably supported magnet rotor having magnetic poles, a stator core provided with slots and teeth, the teeth being arranged to face the magnet rotor, and a motor coil held in the slots, comprising:

a plurality of magnetic pole position detectors for outputting detection signals indicative of magnetic pole positions of the magnet rotor;

a rotation direction instruction circuit for issuing an instruct of a rotation direction of the magnet rotor;

a selector circuit for, based on the instruction from the rotation direction instruction circuit, selectively outputting the detection signals of the magnetic pole position detectors;

a switching circuit for driving the motor coil; and

a control circuit for, based on the selectively outputted detection signals from the selector circuit, controlling the switching circuit to thereby control a direction and a magnitude of current flowing through the motor coil,

wherein the magnetic pole position detectors include a first magnetic pole position detector arranged at a medial position between the teeth within a predetermined range around an advance angle of about zero and a second magnetic pole position detector arranged to have a predetermined advance angle relative to the first magnetic pole position detector in a forward rotation direction of the magnet rotor,

wherein, at a forward rotation start-up time when the rotation direction instruction circuit instructs forward rotation, the selector circuit selects and outputs a detection signal of the second magnetic pole position detector, and the control circuit causes the magnet rotor to start up by controlling the switching circuit in response to the detection signal outputted from the selector circuit such that an electric current flows through the motor coil in such a direction as to allow the teeth to exert a repulsive force against facing magnetic poles of the magnet rotor, and

wherein, at a reverse rotation start-up time when the rotation direction instruction circuit instructs reverse rotation, the selector circuit selects and outputs a detection signal of the first magnetic pole position detector, and the control circuit causes the magnet rotor to start up by controlling the switching circuit in response to the detection signal of the first magnetic pole position detector outputted from the selector circuit such that an electric current flows through the motor coil in such a direction as to allow the teeth to exert an attractive force against the facing magnetic poles of the magnet rotor.

2. The single-phase brushless DC motor drive circuit of claim 1, further comprising a timer for outputting a signal after a specified time period has lapsed after the motor starts up,

wherein the magnetic pole position detectors further include a third magnetic pole position detector arranged to have an advance angle relative to the first magnetic pole position detector in a reverse rotation direction of the magnet rotor,

wherein the selector circuit selects one of the plurality of magnetic pole position detectors in response to the instruction issued from the rotation direction instruction circuit and the signal from the timer, and the selector circuit selects and outputs detection signals of the third magnetic pole position detector after the specified time period has lapsed from the reverse rotation start-up time of the magnet rotor.

3. The motor drive circuit of claim 2, further comprising a sensor selection circuit for enabling the selector circuit to select one of the magnetic pole position detectors and an output changing circuit for changing the motor output power,

wherein at a time when the rotation direction instruction circuit instructs the reverse rotation, the selector circuit selects detection signals issued from the first or the third magnetic pole position detector depending on the motor output power.

4. The motor drive circuit of claim 3, wherein the magnetic pole position detectors include a fourth magnetic pole position detector arranged to have an advance angle relative to the second magnetic pole position detector in a forward rotation direction of the magnet rotor, and

wherein, at a time when the rotation direction instruction circuit instructs the forward rotation, the selector circuit selects detection signal issued from the second or the fourth magnetic pole position detector depending on the motor output power.

5. The single-phase brushless DC motor drive circuit of claim 1, wherein each of the teeth has a generally T-shape asymmetrical in a left-and-right direction when seen in an axial direction of the motor, and wherein, during stoppage of the magnet rotor, magnetic centers of the magnetic poles of the magnet rotor are shifted to forward rotation side beyond the centers of the teeth.