HIGH-TEMPERATURE BEARING ASSEMBLIES AND METHODS OF MAKING THE SAME

• US 20100021094A1
• Filed: 07/27/2009
• Published: 01/28/2010
• Est. Priority Date: 07/25/2008
• Status: Abandoned Application

• Current Assignee: Cablecraft Motion Controls, LLC (Cable Manufacturing & Assembly, Inc.)
• Original Assignee: Cablecraft Motion Controls, LLC (Cable Manufacturing & Assembly, Inc.)
• Inventors: Kaufman, Christopher Alan, Grabner, David Frederick
• Application Number:
  US12/510,113
• Publication Number:
  US 20100021094A1
• Time in Patent Office: Days
• US Class Current: 384/209
• CPC Class Codes: F16C 11/0614 the female part of the joint being open on two sides
• CPC Class Codes: F16C 11/0657 the socket member being mainly made of plastics
• CPC Class Codes: F16C 11/0685 Manufacture of ball-joints and parts thereof, e.g. assembly of ball-joints
• CPC Class Codes: F16C 2208/36 Polyarylene ether ketones [PAEK], e.g. PEK, PEEK F16C2208/58 takes precedence
• CPC Class Codes: F16C 2208/40 Imides, e.g. polyimide [PI], polyetherimide [PEI] F16C2208/58 takes precedence
• CPC Class Codes: F16C 2220/04 by injection-moulding of plastics in general B29C45/00
• CPC Class Codes: F16C 2220/08 by compression-moulding
• CPC Class Codes: F16C 23/046 with split outer rings
• CPC Class Codes: F16C 33/201 Composition of the plastic
• CPC Class Codes: F16C 9/04 Connecting-rod bearings; Attachments thereof
• CPC Class Codes: Y10T 29/49648 Self-adjusting or self-aligning, including ball and socket type, bearing and component making

Abstract

High-temperature bearing assemblies and methods of making the same are provided. A high-temperature bearing assembly generally includes a swivel device disposed in a socket, and a race disposed between the socket and the swivel device, wherein the race is made from a high-temperature plastic.

Claims

1. A high-temperature bearing assembly, comprising:

(a) a housing portion defining a socket;

(b) a swivel device disposed in the socket; and

(c) a race disposed between the socket and the swivel device, wherein the race is made from a high-temperature plastic.

2. The bearing assembly of claim 1, wherein the race has a high-temperature resistance selected from the group consisting of up to at least about 450 degrees F., up to at least about 550 degrees F., up to at least about 650 degrees F., and up to at least about 750 degrees F.

3. The bearing assembly of claim 1, wherein the material of the race includes a material selected from the group consisting of a polyimide-based polymer, a polyether-ether-ketone thermoplastic, and a polyether-ketone-ether-ketone-ketone thermoplastic.

4. The bearing assembly of claim 1, wherein the race is formed by compression molding or injection molding.

5. The bearing assembly of claim 1, wherein the race is substantially C-shaped.

6. The bearing assembly of claim 1, wherein the race includes a gap.

7. The bearing assembly of claim 6, wherein the gap is less than or equal to about 0.020 inches.

8. The bearing assembly of claim 1, wherein the race does not change more than 5% in shape or size.

9. The bearing assembly of claim 1, wherein the race and the swivel device are crimped in the socket.

10. The bearing assembly of claim 1, wherein the housing portion is selected from the group consisting of a rod end and a plate.

11. A high-temperature bearing assembly, including:

(a) a housing portion defining a socket;

(b) a swivel device disposed in the socket; and

(c) a race disposed between the socket and the swivel device, wherein the race is formed from a high-temperature plastic and wherein the race includes a gap, such that the race collapses when the swivel device is crimped in the socket.

12. A high-temperature bearing assembly, comprising:

(a) a swivel device disposed in a socket; and

(b) a race disposed between the socket and the swivel device, wherein the race is made from a high-temperature plastic.

13. A method of making a high-temperature bearing assembly, including:

(a) forming a race from a high-temperature plastic, wherein the race is formed in a substantially C-shape;

(b) compressing the race around a swivel device to create a swivel assembly;

(c) inserting the swivel assembly in a socket, such that the race is positioned between the socket and the swivel device; and

(d) crimping the swivel assembly in the socket.

14. The method of claim 13, wherein the race is annealed before being compressed around the swivel device.

15. The method of claim 13, wherein the torque is tested before crimping the swivel assembly in the socket.

16. The method of claim 13, wherein the torque is tested after crimping the swivel assembly in the socket.

17. The method of claim 13, wherein the race has a high-temperature resistance selected from the group consisting of up to at least about 450 degrees F., up to at least about 550 degrees F., up to at least about 650 degrees F., and up to at least about 750 degrees F.

18. The method of claim 13, wherein the material of the race includes a material selected from the group consisting of a polyimide-based polymer, a polyether-ether-ketone thermoplastic, and a polyether-ketone-ether-ketone-ketone thermoplastic.

19. The method of claim 13, wherein the race is formed by compression molding or injection molding.

20. The bearing assembly of claim 13, wherein the race includes a gap.