METHODS AND SYSTEMS FOR SELECTIVELY SEPARATING CO2 FROM A MULTI-COMPONENT GASEOUS STREAM

• US 20100021361A1
• Filed: 07/23/2008
• Published: 01/28/2010
• Est. Priority Date: 07/23/2008
• Status: Abandoned Application

• Current Assignee: SIMTECHE
• Original Assignee: SIMTECHE
• Inventors: SPENCER, DWAIN F.
• Application Number:
  US12/178,479
• Publication Number:
  US 20100021361A1
• Time in Patent Office: Days
• US Class Current: 423/220
• CPC Class Codes: B01D 2257/504 Carbon dioxide
• CPC Class Codes: B01D 53/62 Carbon oxides
• CPC Class Codes: C01B 2203/0216 containing a non-catalytic steam reforming step
• CPC Class Codes: C01B 2203/0283 containing a CO-shift step, i.e. a water gas shift step
• CPC Class Codes: C01B 2203/0415 Purification by absorption in liquids
• CPC Class Codes: C01B 2203/0475 the impurity being carbon dioxide
• CPC Class Codes: C01B 2203/0495 the impurity being water
• CPC Class Codes: C01B 2203/1241 Natural gas or methane
• CPC Class Codes: C01B 2203/146 At least two purification steps in series
• CPC Class Codes: C01B 2203/86 Carbon dioxide sequestration
• CPC Class Codes: C01B 3/34 by reaction of hydrocarbons with gasifying agents
• CPC Class Codes: C01B 3/48 followed by reaction of water vapour with carbon monoxide
• CPC Class Codes: Y02C 20/40 of CO2
• CPC Class Codes: Y02P 20/151 Reduction of greenhouse gas [GHG] emissions, e.g. CO2
• CPC Class Codes: Y02P 30/00 Technologies relating to oil refining and petrochemical industry

Abstract

The present invention provides for methods for selectively removing CO₂ from a multi-component gaseous stream to provide a CO₂ depleted gaseous stream. In practicing the subject methods, an initial multi-component gaseous stream is contacted with an aqueous fluid under high-pressure CO₂ hydrate-formation reaction conditions to produce a mixture of a CO₂ hydrate slurry and a CO₂ depleted gaseous stream. Aspects of the subject methods is that the mixture of the CO₂ hydrate slurry and the CO₂ depleted gaseous stream is transferred directly to a second step hydrate formation reactor in a one-stage, two-step process for further removal of CO₂. Also provided are systems that find use in practicing the subject methods. The subject methods and systems find use in a variety of applications where it is desired to selectively remove CO₂ from a multi-component gaseous stream.

Claims

1. A method for removing CO₂ from a multi-component gaseous stream to produce a CO₂ depleted gaseous stream, said method comprising:

(a) contacting a multi-component gaseous stream with an aqueous fluid in a first step hydrate reactor under first hydrate-formation reaction conditions sufficient to produce a mixture comprising a CO₂ hydrate slurry and a gaseous stream depleted in CO₂;

(b) transferring said mixture directly from said first step hydrate reactor to a second step hydrate reactor;

(c) exposing said mixture in said second step hydrate reactor to second hydrate-formation reaction conditions sufficient to produce CO₂ hydrate slurry and a gaseous stream further-depleted in CO₂; and

(d) separating said gaseous stream further-depleted in CO₂ from said CO₂ hydrate slurry to remove CO₂ from said multi-component gaseous stream.

2. The method of claim 1, wherein said aqueous fluid is CO₂ nucleated water.

3. The method of claim 1, wherein the method does not include use of CO₂ hydrate promoters.

4. The method of claim 1, wherein said first hydrate-formation reaction conditions and said second hydrate-formation reaction conditions comprise a pressure, wherein said pressure ranges from about 110 atm to about 180 atm.

5. The method of claim 1, wherein said first hydrate-formation reaction conditions comprise a first temperature and said second hydrate-formation reaction conditions comprise a second temperature, and wherein said first temperature is greater than said second temperature.

6. The method of claim 1, wherein said first hydrate-formation reaction conditions comprise a first temperature that ranges from about 5°

C. to about 8°

C.

7. The method of claim 1, wherein said second hydrate-formation reaction conditions comprise a second temperature that ranges from about 0°

C. to about 2°

C.

8. The method of claim 1, further comprising:

increasing the pressure of said multi-component gaseous stream to produce a compressed multi-component gaseous stream; and

reducing the temperature of said compressed multi-component gaseous stream, wherein heat energy from said compressed multi-component gaseous stream is transferred to a coolant medium,

wherein said increasing the pressure and said reducing the temperature occur prior to said contacting step (a).

9. The method of claim 8, further comprising increasing the temperature of said gaseous stream further-depleted in CO₂ by transferring heat energy from said coolant medium to said gaseous stream further-depleted in CO₂.

10. The method of claim 8, wherein the pressure of said compressed multi-component gaseous stream ranges from about 100 atm to about 180 atm.

11. The method of claim 1, further comprising producing CO₂ gas from said CO₂ hydrate slurry from step (d) in at least one flash reactor.

12. The method of claim 11, wherein said producing comprises increasing the temperature of said CO₂ hydrate slurry by transferring heat of formation energy obtained from said contacting step (a) and said exposing step (c) to said CO₂ hydrate slurry.

13. The method of claim 11, wherein said producing occurs in a first flash reactor and a second flash reactor arranged in series.

14. The method of claim 13, wherein said first flash reactor is at a first flash reactor pressure and said second flash reactor is at a second flash reactor pressure, and wherein said first flash reactor pressure is greater than said second flash reactor pressure.

15. The method of claim 13, wherein said first flash reactor pressure ranges from about 30 atm to about 60 atm and said second flash reactor pressure ranges from about 10 atm to about 30 atm.

16. The method of claim 13, wherein said CO₂ gas produced by said first flash reactor has a pressure greater than said CO₂ gas produced by said second flash reactor.

17. The method of claim 16, further comprising:

compressing said CO₂ gas produced by said second flash reactor to a pressure substantially the same as said CO₂ gas produced by said first flash reactor; and

combining said CO₂ gas produced by said first flash reactor with said compressed CO₂ gas from said second flash reactor into a combined CO₂ gas stream at a pressure substantially the same as the pressure of said CO₂ gas produced by said first flash reactor.

18. The method of claim 17, further comprising sequestering said combined CO₂ gas stream.

19. The method of claim 17, further comprising compressing said combined CO₂ gas stream to a third pressure that is greater than the pressure of said CO₂ gas produced by said first flash reactor.

20. The method of claim 19, wherein said third pressure ranges from about 100 atm to about 150 atm.

21. A system for removing CO₂ from a multi-component gaseous stream to produce a CO₂ depleted gaseous stream, said system comprising:

(a) a first step hydrate formation reactor;

(b) a second step hydrate formation reactor; and

(c) at least two flash reactors arranged to produce CO₂ gas from a CO₂ hydrate slurry,

wherein said first step hydrate formation reactor and said second step hydrate formation reactor are arranged in series, and wherein said first step hydrate formation reactor and said second step hydrate formation reactor are arranged to form a mixture comprising said CO₂ hydrate slurry and a CO₂ depleted gaseous stream from a multi-component gaseous stream, wherein said mixture flows directly from said first step hydrate formation reactor to said second step hydrate formation reactor.

22. The system of claim 21, further comprising a slurry/gas separator to separate said CO₂ hydrate slurry from said CO₂ depleted gaseous stream.

23. The system of claim 21, further comprising a first gas compressor arranged to compress said multi-component gaseous stream.

24. The system of claim 23, further comprising at least one compression energy recovery element arranged to recover compression energy from said compressed multi-component gaseous stream.

25. The system of claim 21, comprising a first flash reactor and a second flash reactor arranged in series.

26. The system of claim 25, wherein said first flash reactor is at a first flash reactor pressure and said second flash reactor is at a second flash reactor pressure, and wherein said first flash reactor pressure is greater than said second flash reactor pressure.

27. The system of claim 25, further comprising a second gas compressor downstream from said second flash reactor.

28. The system of claim 27, further comprising a third gas compressor downstream from said second gas compressor.

29. The system of claim 21, further comprising at least one energy transfer element arranged to transfer heat of formation energy from said first step hydrate formation reactor and said second step hydrate formation reactor to said flash reactors.

30. The system of claim 21, further comprising a recycling element arranged to recycle an aqueous byproduct from said flash reactors to said first step hydrate formation reactor and said second step hydrate formation reactor.

31. The system of claim 30, further comprising an energy recovery element arranged to recover energy from said aqueous byproduct.