ENHANCED THERMALLY ISOLATED THERMOELECTRICS

• US 20100031987A1
• Filed: 07/31/2009
• Published: 02/11/2010
• Est. Priority Date: 08/01/2008
• Status: Abandoned Application

• Current Assignee: Gentherm Incorporated
• Original Assignee: Gentherm Incorporated
• Inventors: Harris, Fred R., Grandeur, John La, Crane, Douglas T., Diller, Robert W., Bell, Lon E.
• Application Number:
  US12/534,006
• Publication Number:
  US 20100031987A1
• Time in Patent Office: Days
• US Class Current: 136/200
• CPC Class Codes: H01L 23/373 Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
• CPC Class Codes: H01L 23/3733 having a heterogeneous or anisotropic structure, e.g. powder or fibres in a matrix, wire mesh, porous structures H01L23/3732, H01L23/3737 take precedence
• CPC Class Codes: H01L 23/3735 Laminates or multilayers, e.g. direct bond copper ceramic substrates
• CPC Class Codes: H01L 23/38 Cooling arrangements using the Peltier effect
• CPC Class Codes: H01L 23/46 involving the transfer of heat by flowing fluids H01L23/42, H01L23/44 take precedence
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H01L 2924/09701 Low temperature co-fired ceramic [LTCC]
• CPC Class Codes: H10N 10/17 characterised by the structure or configuration of the cell or thermocouple forming the device
• CPC Class Codes: H10N 10/817 the junction being non-separable, e.g. being cemented, sintered or soldered

Abstract

In certain embodiments, a thermoelectric system includes at least one cell. The at least one cell can include a first plurality of electrically conductive shunts extending along a first direction, a second plurality of electrically conductive shunts extending along a second direction non-parallel to the first direction, and a first plurality of thermoelectric (TE) elements. The first plurality of TE elements can include a first TE element between and in electrical communication with a first shunt of the first plurality of shunts and a second shunt of the second plurality of shunts, a second TE element between and in electrical communication with the second shunt and a third shunt of the first plurality of shunts, and a third TE element between and in electrical communication with the third shunt and a fourth shunt of the second plurality of shunts.

Claims

1. A thermoelectric system comprising at least one cell comprising:

a first plurality of electrically conductive shunts extending along a first direction;

a second plurality of electrically conductive shunts extending along a second direction non-parallel to the first direction; and

a first plurality of thermoelectric (TE) elements comprising;

a first TE element between and in electrical communication with a first shunt of the first plurality of shunts and a second shunt of the second plurality of shunts;

a second TE element between and in electrical communication with the second shunt and a third shunt of the first plurality of shunts; and

a third TE element between and in electrical communication with the third shunt and a fourth shunt of the second plurality of shunts, wherein current flows substantially parallel to the first direction through the first shunt, through the first TE element, substantially parallel to the second direction through the second shunt, through the second TE element, substantially parallel to the first direction through the third shunt, through the third TE element, and substantially parallel to the second direction through the fourth shunt.

2. The thermoelectric system of claim 1, wherein the current flows through the first shunt and the third shunt in substantially parallel directions to one another and the current flows through the second shunt and the fourth shunt in substantially antiparallel directions to one another.

3. The thermoelectric system of claim 1, wherein the cell further comprises a fourth TE element in electrical communication with the fourth shunt, wherein the current flows through the fourth TE element.

4. The thermoelectric system of claim 3, wherein the at least one cell comprises a plurality of cells which are in electrical series with one another.

5. The thermoelectric system of claim 1, further comprising at least one heat exchanger in thermal communication with at least some of the first plurality of TE elements, the at least one heat exchanger configured to allow a first working medium to flow through the at least one heat exchanger.

6. The thermoelectric system of claim 5, wherein at least some of the first working medium flows in a direction substantially parallel to the second direction.

7. The thermoelectric system of claim 5, wherein the TE elements of the first plurality of TE elements are arranged in a first row and a second row substantially parallel to one another, with the first TE element and the second TE element in the first row and the third TE element in the second row.

8. The thermoelectric system of claim 7, wherein the at least one heat exchanger comprises a first heat exchanger in thermal communication with at least some of the first row of TE elements and a second heat exchanger in thermal communication with at least some of the second row of TE elements.

9. The thermoelectric system of claim 8, wherein the first heat exchanger has a first side and a second side, the first side of the first heat exchanger in thermal communication with at least some of the first row of TE elements, and the second heat exchanger has a first side and a second side, the first side of the second heat exchanger in thermal communication with at least some of the second row of TE elements, wherein the thermoelectric system further comprises:

a third plurality of electrically conductive shunts extending along the first direction and in thermal communication with at least one of the second side of the first heat exchanger and the second side of the second heat exchanger;

a fourth plurality of electrically conductive shunts extending along the second direction; and

a second plurality of TE elements comprising;

a fourth TE element between and in electrical communication with a fifth shunt of the third plurality of shunts and a sixth shunt of the fourth plurality of shunts; and

a fifth TE element between and in electrical communication with the sixth shunt and a seventh shunt of the third plurality of shunts; and

a sixth TE element between and in electrical communication with the seventh shunt and an eighth shunt of the fourth plurality of shunts, wherein current flows substantially parallel to the first direction through the fifth shunt, through the fourth TE element, substantially parallel to the second direction through the sixth shunt, through the fifth TE element, substantially parallel to the first direction through the seventh shunt, through the sixth TE element, and substantially parallel to the second direction through the eighth shunt.

10. The thermoelectric system of claim 9, wherein the TE elements of the second plurality of TE elements are arranged in a third row and a fourth row substantially parallel to one another and substantially parallel to the first and second rows, with the fourth TE element and the fifth TE element in the third row and the sixth TE element in the fourth row.

11. The thermoelectric system of claim 10, wherein the first heat exchanger is in thermal communication with the third row of TE elements and the second heat exchanger is in thermal communication with the fourth row of TE elements.

12. The thermoelectric system of claim 11, further comprising a third heat exchanger in thermal communication with the first plurality of TE elements and configured to allow a second working medium to flow therethrough.

13. The thermoelectric system of claim 12, further comprising a fourth heat exchanger in thermal communication with the second plurality of TE elements and configured to allow the second working medium to flow therethrough.

14. The thermoelectric system of claim 12, wherein the third heat exchanger comprises a plurality of fins.

15. A thermoelectric system comprising:

a first heat transfer structure having a first portion and a second portion, the second portion configured to be in thermal communication with a first working medium;

a second heat transfer structure having a first portion and a second portion, the second portion configured to be in thermal communication with a second working medium;

a third heat transfer structure having a first portion and a second portion, the second portion configured to be in thermal communication with the first working medium;

a first plurality of thermoelectric (TE) elements sandwiched between the first portion of the first heat transfer structure and the first portion of the second heat transfer structure; and

a second plurality of TE elements sandwiched between the first portion of the second heat transfer structure and the first portion of the third heat transfer structure, so as to form a stack of TE elements and heat transfer structures, the second portion of the first heat transfer structure and the second portion of the third heat transfer structure projecting away from the stack in a first direction, the second portion of the second heat transfer structure projecting away from the stack in a second direction generally opposite to the first direction.

16. The thermoelectric system of claim 15, wherein the first plurality of TE elements are in parallel electrical communication with one another and the second plurality of TE elements are in parallel electrical communication with one another.

17. The thermoelectric system of claim 15, wherein the first heat transfer structure comprises a plurality of thermally conductive segments spaced from one another in a direction generally perpendicular to a direction of electrical current through the stack and the third heat transfer structure comprises a plurality of thermally conductive segments spaced from one another in a direction generally perpendicular to a direction of electrical current through the stack.

18. The thermoelectric system of claim 17, wherein the second heat transfer structure comprises a plurality of thermally conductive segments and one or more electrically insulative spacers between the segments of the second heat transfer structure.

19. The thermoelectric system of claim 15, wherein at least some of the first plurality of TE elements are generally in series electrical communication with one another and at least some of the second plurality of TE elements are generally in series electrical communication with one another.

20. The thermoelectric system of claim 15, further comprising a material having a lower elastic modulus than the first plurality of TE elements, the material sandwiched between at least one first portion and a neighboring TE element within the stack.

21. The thermoelectric system of claim 20, further comprises a support structure which holds the stack under compressive force in a direction generally along the stack.

22-43. -43. (canceled)