Pulley

• US 20100032632A1
• Filed: 04/06/2009
• Published: 02/11/2010
• Est. Priority Date: 04/04/2008
• Status: Active Grant

• Current Assignee: Harmony Tie Boss, LLC
• Original Assignee: Tie Boss LLC
• Inventors: Maire, Paul R.
• Granted Patent: US 7,735,809 B2
• Time in Patent Office: Days
• US Class Current: 254/399
• CPC Class Codes: B66D 3/06 with more than one pulley
• CPC Class Codes: Y10T 24/3916 One-piece
• CPC Class Codes: Y10T 24/3918 Wedge slot
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Embodiments of the present invention provide pulley apparatuses that can be easily incorporated into block-and-tackle configurations. In some embodiments, a rope can be easily dropped into place and removed, rather than having to be threaded in. For example, the pulley housing can include a rope channeling structure near the end opposite the aperture, and the rope channeling structure can facilitate introducing the rope into engagement with the wheel and/or removing the rope from engagement with the wheel. In some embodiments, the rope channeling structure can prevent the rope from inadvertently becoming removed from the pulley. Some pulley apparatuses can comprise a minimal number of parts, which can significantly simplify the manufacturing process and provide for a more consistent final product.

Claims

1. A pulley apparatus, comprising:

(a) a support structure including (i) a first end section, (ii) a second opposed end section including a rope channeling structure, and (iii) first and second opposed side members extending between the first and second end sections, wherein the rope channeling structure includes a first segment extending from the first side member and a second segment extending from the second side member, the first and second segments together defining an entrance portion, an exit portion, and a narrower restrictor portion, with the entrance portion being configured to channel rope toward the restrictor portion upon entrance into the pulley apparatus, the exit portion being configured to channel rope toward the restrictor portion upon exit from the pulley apparatus, and the restrictor portion being configured to inhibit rope channeled to it from passing therethrough;

(b) a hook assembly coupled to the support structure, the hook assembly including (i) a hook configured to hook the pulley apparatus to an object, (ii) a wheel axle extending between the first and second opposed side members of the support structure, and (iii) a shaft connected on one end to the hook and on an opposed end to the wheel axle; and

(c) a first wheel positioned between the first and second opposed side members of the support structure and configured to rotate about an axis defined by the wheel axle of the hook assembly, the first wheel including (i) a first-wheel central bore interfacing with the wheel axle of the hook assembly and (ii) a first-wheel groove extending around a circumference of the first wheel and being configured to receive rope.

2. The pulley apparatus of claim 1, wherein all of the support structure is integrally formed of the same material and wherein all of the hook assembly is integrally formed of the same material.

3. The pulley apparatus of claim 1, wherein the first and second segments of the rope channeling structure curve toward one another from the respective side members in defining the exit portion and curve back away from one another in defining the entrance portion, with the restrictor portion including a location at which the first segment is nearest the second segment.

4. The pulley apparatus of claim 1, wherein the support structure is configured to hingedly flex, with the first end section serving as a hinge and the first and second segments being configured to be pressed apart by rope to enable passage through the restrictor portion.

5. The pulley apparatus of claim 1, wherein the hook assembly is rotatable relative to the support structure about the axis defined by the wheel axle.

6. The pulley apparatus of claim 5, wherein the first end section of the support structure defines an aperture and wherein the support structure further includes (iv) a hook assembly anchor configured to align the hook of the hook assembly opposite the aperture of the support structure.

7. The pulley apparatus of claim 1, wherein the first end section of the support structure defines an aperture and wherein the hook of the hook assembly is positioned opposite the first end section of the support structure.

8. The pulley apparatus of claim 1, further comprising a second wheel positioned between the first wheel and one of the first and second opposed side members of the support structure and configured to rotate about the axis defined by the wheel axle of the hook assembly, the second wheel including (i) a second-wheel central bore interfacing with the wheel axle of the hook assembly and (ii) a second-wheel groove extending around a circumference of the second wheel and being configured to receive rope.

9. A block-and-tackle kit, comprising:

(a) a length of rope;

(b) a first pulley apparatus that includes;

(i) a support structure including (A) a first support structure end section, (B) a second opposed support structure end section including a rope channeling structure, and (C) first and second opposed side members extending between the first and second end sections, wherein the rope channeling structure includes a first segment extending from the first side member and a second segment extending from the second side member, the first and second segments together defining an entrance portion, an exit portion, and a narrower restrictor portion, with the entrance portion being configured to channel the rope toward the restrictor portion upon entrance into the first pulley apparatus, the exit portion being configured to channel the rope toward the restrictor portion upon exit from the first pulley apparatus, and the restrictor portion being configured to inhibit the rope channeled to it from passing therethrough,

(ii) a hook assembly coupled to the support structure, the hook assembly including (A) a pulley hook, (B) a wheel axle extending between the first and second opposed side members of the support structure, and (C) a shaft connected on one end to the pulley hook and on an opposed end to the wheel axle, and

(iii) a first wheel positioned between the first and second opposed side members of the support structure and configured to rotate about an axis defined by the wheel axle of the hook assembly, the first wheel including (A) a first-wheel central bore interfacing with the wheel axle of the hook assembly and (B) a first-wheel groove extending around a circumference of the first wheel and being configured to receive the rope;

(c) a tie-down tensioning device that includes (i) a first housing end section defining a first tie-down aperture, the pulley hook of the first pulley apparatus being configured to hook into the first tie-down aperture, (ii) a second opposed housing end section defining a second tie-down aperture, (iii) a rope inlet in the first housing end section, (iv) a rope outlet in the first housing end section, and (v) a rope path from the rope inlet, through the second housing end section around the second tie-down aperture, through a clam cleat, and to the rope outlet; and

(d) a tie-down hook adapted to hook into the second tie-down aperture.

10. The block-and-tackle kit of claim 9, wherein the first and second segments of the first pulley apparatus'"'"'s rope channeling structure curve toward one another from the respective side members in defining the exit portion and curve back away from one another in defining the entrance portion, with the restrictor portion including a location at which the first segment is nearest the second segment.

11. The block-and-tackle kit of claim 9, wherein the first pulley apparatus'"'"'s support structure is configured to hingedly flex, with the first support structure end section serving as a hinge and the first and second segments being configured to be pressed apart by the rope to enable passage through the restrictor portion.

12. The block-and-tackle kit of claim 9, wherein the first support structure end section of the first pulley apparatus defines a pulley aperture and wherein the pulley hook of the first pulley apparatus is positioned opposite the first support structure end section of the first pulley apparatus, the block-and-tackle kit further comprising:

(e) a second pulley apparatus that includes;

(i) a support structure including (A) a first support structure end section, (B) a second opposed support structure end section including a rope channeling structure, and (C) first and second opposed side members extending between the first and second end sections, wherein the rope channeling structure includes a first segment extending from the first side member and a second segment extending from the second side member, the first and second segments together defining an entrance portion, an exit portion, and a narrower restrictor portion, with the entrance portion being configured to channel the rope toward the restrictor portion upon entrance into the second pulley apparatus, the exit portion being configured to channel the rope toward the restrictor portion upon exit from the second pulley apparatus, and the restrictor portion being configured to inhibit the rope channeled to it from passing therethrough,

(ii) a hook assembly coupled to the support structure, the hook assembly including (A) a pulley hook configured to hook into the pulley aperture of the first pulley apparatus, (B) a wheel axle extending between the first and second opposed side members of the support structure, and (C) a shaft connected on one end to the hook and on an opposed end to the wheel axle, and

(iii) a first wheel positioned between the first and second opposed side members of the support structure and configured to rotate about an axis defined by the wheel axle of the hook assembly, the first wheel including (A) a first-wheel central bore interfacing with the wheel axle of the hook assembly and (B) a first-wheel groove extending around a circumference of the first wheel and being configured to receive the rope.

13. The block-and-tackle kit of claim 12, wherein either the first pulley apparatus or the second pulley apparatus further includes (iv) a second wheel positioned between the first wheel and one of the first and second opposed side members of the support structure and configured to rotate about the axis defined by the wheel axle of the hook assembly, the second wheel including (A) a second-wheel central bore interfacing with the wheel axle of the hook assembly and (B) a second-wheel groove extending around a circumference of the second wheel and being configured to receive the rope.

14. The block-and-tackle kit of claim 9, wherein the first pulley apparatus further includes (iv) a second wheel positioned between the first wheel and one of the first and second opposed side members of the support structure and configured to rotate about the axis defined by the wheel axle of the hook assembly, the second wheel including (A) a second-wheel central bore interfacing with the wheel axle of the hook assembly and (B) a second-wheel groove extending around a circumference of the second wheel and being configured to receive the rope.

15. The block-and-tackle kit of claim 9, further comprising (e) instructions for creating a block-and-tackle out of the rope, the first pulley apparatus, the tie-down tensioning device, and the tie-down hook.

16. A method of creating a block-and-tackle, the method comprising:

(a) providing a first pulley apparatus that includes;

(i) a support structure including (A) a first support structure end section, (B) a second opposed support structure end section including a rope channeling structure, and (C) first and second opposed side members extending between the first and second end sections, wherein the rope channeling structure includes a first segment extending from the first side member and a second segment extending from the second side member, the first and second segments together defining an entrance portion, an exit portion, and a narrower restrictor portion,

(ii) a hook assembly coupled to the support structure, the hook assembly including (A) a pulley hook, (B) a wheel axle extending between the first and second opposed side members of the support structure, and (C) a shaft connected on one end to the pulley hook and on an opposed end to the wheel axle, and

(iii) a first wheel positioned between the first and second opposed side members of the support structure and configured to rotate about an axis defined by the wheel axle of the hook assembly, the first wheel including (A) a first-wheel central bore interfacing with the wheel axle of the hook assembly and (B) a first-wheel groove extending around a circumference of the first wheel;

(b) providing a tie-down tensioning device that includes (i) a first housing end section defining a first tie-down aperture, (ii) a second opposed housing end section defining a second tie-down aperture, (iii) a rope inlet in the first housing end section, (iv) a rope outlet in the first housing end section, and (v) a rope path from the rope inlet, through the second housing end section around the second tie-down aperture, through a clam cleat, and to the rope outlet;

(c) feeding a leading end of a rope through the tie-down tensioning device by feeding the leading end of the rope into the rope inlet, along the rope path, and out through the rope outlet;

(d) fixing the tie-down tensioning device to a stationary object;

(e) introducing an intermediate portion of a trailing end of the rope to the first pulley apparatus by contacting the entrance portion of the rope channeling structure with the rope, pressing the rope past the restrictor portion of the rope channeling structure, and positioning the rope in the first-wheel groove; and

(f) securing an end portion of the trailing end of the rope to create the block-and-tackle.

17. The method of claim 16, wherein the end portion of the trailing end of the rope is affixed to a rope hook and securing the end portion of the trailing end of the rope comprises hooking the rope hook into the first tie-down aperture.

18. The method of claim 16, further comprising:

(g) providing a second pulley apparatus that includes;

(i) a support structure including (A) a first support structure end section, (B) a second opposed support structure end section including a rope channeling structure, and (C) first and second opposed side members extending between the first and second end sections, wherein the rope channeling structure includes a first segment extending from the first side member and a second segment extending from the second side member, the first and second segments together defining an entrance portion, an exit portion, and a narrower restrictor portion,

(ii) a hook assembly coupled to the support structure, the hook assembly including (A) a pulley hook, (B) a wheel axle extending between the first and second opposed side members of the support structure, and (C) a shaft connected on one end to the pulley hook and on an opposed end to the wheel axle, and

(iii) a first wheel positioned between the first and second opposed side members of the support structure and configured to rotate about an axis defined by the wheel axle of the hook assembly, the first wheel including (A) a first-wheel central bore interfacing with the wheel axle of the hook assembly and (B) a first-wheel groove extending around a circumference of the first wheel and being configured to receive the rope;

(h) hooking the pulley hook of the second pulley apparatus into the first tie-down aperture of the tie-down tensioning device; and

(i) introducing a portion of the trailing end of the rope that is between the intermediate portion and the end portion to the second pulley apparatus by contacting the entrance portion of the rope channeling structure with the rope, pressing the rope past the restrictor portion of the rope channeling structure, and positioning the rope in the first-wheel groove.

19. The method of claim 18, wherein the first pulley apparatus'"'"'s first support structure end section defines a pulley aperture, the end portion of the trailing end of the rope is affixed to a rope hook, and securing the end portion of the trailing end of the rope comprises hooking the rope hook into the first pulley apparatus'"'"'s pulley aperture.

20. The method of claim 18, wherein the first pulley apparatus is weighted such that its pulley hook naturally hangs downwardly and its pulley aperture is oriented upwardly, thereby aiding in hooking the rope hook into the first pulley apparatus'"'"'s pulley aperture.

21. The method of claim 18, wherein the first pulley apparatus further includes (iv) a second wheel positioned between the first wheel and one of the first and second opposed side members of the support structure and configured to rotate about the axis defined by the wheel axle of the hook assembly, the second wheel including (A) a second-wheel central bore interfacing with the wheel axle of the hook assembly and (B) a second-wheel groove extending around a circumference of the second wheel and being configured to receive the rope, and

wherein the method further comprises (j) re-introducing a portion of the trailing end of the rope that is between the portion that was introduced to the second pulley apparatus and the end portion to the first pulley apparatus by contacting the entrance portion of the rope channeling structure with the rope, pressing the rope past the restrictor portion of the rope channeling structure, and positioning the rope in the second-wheel groove.

22. The method of claim 21, wherein the second pulley apparatus'"'"'s first support structure end section defines a pulley aperture, the end portion of the trailing end of the rope is affixed to a rope hook, and securing the end portion of the trailing end of the rope comprises hooking the rope hook into the second pulley apparatus'"'"'s pulley aperture.

23. The method of claim 21, wherein the second pulley apparatus further includes (iv) a second wheel positioned between the first wheel and one of the first and second opposed side members of the support structure and configured to rotate about the axis defined by the wheel axle of the hook assembly, the second wheel including (A) a second-wheel central bore interfacing with the wheel axle of the hook assembly and (B) a second-wheel groove extending around a circumference of the second wheel and being configured to receive the rope, and

wherein the method further comprises (k) re-introducing a portion of the trailing end of the rope that is between the portion that was re-introduced to the first pulley apparatus and the end portion to the second pulley apparatus by contacting the entrance portion of the rope channeling structure with the rope, pressing the rope past the restrictor portion of the rope channeling structure, and positioning the rope in the second-wheel groove.

24. The method of claim 23, wherein the first pulley apparatus'"'"'s first support structure end section defines a pulley aperture, the end portion of the trailing end of the rope is affixed to a rope hook, and securing the end portion of the trailing end of the rope comprises hooking the rope hook into the first pulley apparatus'"'"'s pulley aperture.

25. The method of claim 16, wherein the first and second segments of the first pulley apparatus'"'"'s rope channeling structure curve toward one another from the respective side members in defining the exit portion and curve back away from one another in defining the entrance portion, with the restrictor portion including a location at which the first segment is nearest the second segment.

26. The method of claim 16, wherein the first pulley apparatus'"'"'s support structure is configured to hingedly flex and wherein pressing the rope past the restrictor portion of the rope channeling structure comprises pressing the first and second segments apart with the rope.

27. The method of claim 16, wherein the first pulley apparatus'"'"'s first support structure end section defines a pulley aperture and wherein the first pulley apparatus'"'"'s pulley hook is positioned opposite the first pulley apparatus'"'"'s first support structure end section.