OIL CIRCULATION OBSERVER FOR HVAC SYSTEMS

• US 20100037637A1
• Filed: 10/21/2009
• Published: 02/18/2010
• Est. Priority Date: 11/19/2003
• Status: Active Grant

• Current Assignee: Massachusetts Institute of Technology
• Original Assignee: Massachusetts Institute of Technology
• Inventors: Cheng, Tao, He, Xiang-Dong, Asada, H. Harry
• Granted Patent: US 7,895,846 B2
• Time in Patent Office: Days
• US Class Current: 62/114
• CPC Class Codes: F25B 2500/16 Lubrication
• CPC Class Codes: F25B 2700/03 Oil level
• CPC Class Codes: F25B 31/002 Lubrication

Abstract

An innovative oil observer for estimating oil concentration and oil amount in a refrigerant compressor in a vapor compression cycle is described. The invention ensures the safe operation of the compressor by ensuring that adequate lubricant is present in the compressor. This oil observer is based on oil models for components of air conditioning and refrigeration systems. Oil models for HVAC components estimate oil mass and refrigerant mass in each component. With all component oil models and heat exchanger observers which provide the estimation of inner geometric lengths of two-phase flow heat exchangers, a system-level oil observer is established by integrating all component models. Experimental testing has been conducted to verify the performance of this oil observer for steady state operation and dynamic processes. The invention has direct applications in residential and commercial air conditioning and refrigeration systems.

Claims

1. A method of monitoring a parameter related to lubricant in a first component of a vapor compression cycle system, comprising:

estimating a first parameter which indicates a first amount of retained lubricant in a first other component of the vapor compression cycle system using a dynamic, non-linear observer model to generate an estimated first parameter;

estimating a second parameter which indicates a second amount of retained lubricant in a second other component of the vapor compression cycle system to generate an estimated second parameter;

summing the estimated first parameter and the estimated second parameter to generate a summed estimated parameter; and

subtracting the summed estimated parameter from a parameter related to a known total lubricant in the vapor compression cycle system to generate a difference parameter, the difference parameter indicating an amount of lubricant retained in the first component of the vapor compression cycle system.

2. The method of claim 1, wherein the first component of the vapor compression cycle system is a compressor.

3. The method of claim 1, wherein the first other component of the vapor compression cycle system comprises one of an evaporator, an accumulator, a suction gas line, a discharge gas line, a condenser, a liquid line and a receiver.

4. The method of claim 1, wherein the first and second parameters which indicate an amount of retained lubricant in the first and second other components of the vapor compression cycle system are determined using one or more parameters related to the state of each component of the vapor compression system.

21. The method of claim 1, wherein the first other component of the vapor compression cycle system comprises one of an evaporator, an accumulator, a suction gas line, a discharge gas line, a condenser, a liquid line and a receiver.

5. A refrigeration apparatus comprising a device for monitoring a parameter related to lubricant in a first component of the refrigeration apparatus, the device estimating a first parameter which indicates a first amount of retained lubricant in a first other component of the refrigeration apparatus using a dynamic, non-linear observer model to generate an estimated first parameter, estimating a second parameter which indicates a second amount of retained lubricant in a second other component of the refrigeration apparatus to generate an estimated second parameter, summing the estimated first parameter and the estimated second parameter to generate a summed estimated parameter, and subtracting the summed estimated parameter from a parameter related to a known total lubricant in the refrigeration apparatus to generate a difference parameter, the difference parameter indicating an amount of lubricant retained in the first component of the refrigeration apparatus.

6. The refrigeration apparatus of claim 5, wherein the first component of the refrigeration apparatus is a compressor.

7. The refrigeration apparatus of claim 5, wherein the first other component of the vapor compression cycle system comprises one of an evaporator, an accumulator, a suction gas line, a discharge gas line, a condenser, a liquid line and a receiver.

8. The refrigeration apparatus of claim 5, wherein the first and second parameters which indicate an amount of retained lubricant in the first and second other components of the vapor compression cycle system are determined using one or more parameters related to the state of each component of the vapor compression system.

22. The refrigeration apparatus of claim 5, wherein the first other component of the vapor compression cycle system comprises one of an evaporator, an accumulator, a suction gas line, a discharge gas line, a condenser, a liquid line and a receiver.

9. A method of monitoring a parameter related to lubricant in a component of a vapor compression cycle system, comprising:

detecting a parameter related to a state of the component; and

using the parameter related to the state of the component and a dynamic, non-linear observer model in which the state of the component is a function of time, estimating the parameter related to lubricant in the component.

10. The method of claim 9, further comprising using the parameter related to lubricant in the component to determine an amount of lubricant in the component.

11. The method of claim 9, further comprising using the parameter related to lubricant in the component to determine a concentration of lubricant in the component.

12. The method of claim 9, wherein the component of the vapor compression cycle system is one of an evaporator, an accumulator, a suction gas line, a discharge gas line, a condenser, a liquid line and a receiver.

13. A refrigeration apparatus comprising a device for monitoring a parameter related to lubricant in a component of the refrigeration apparatus, the device detecting a parameter related to a state of the component and, using the parameter related to the state of the component and a dynamic, non-linear observer model in which the state of the component is a function of time, estimating the parameter related to lubricant in the component.

14. The refrigeration apparatus of claim 13, wherein the apparatus uses the parameter related to lubricant in the component to determine an amount of lubricant in the component.

15. The refrigeration apparatus of claim 13, wherein the apparatus uses the parameter related to lubricant in the component to determine a concentration of lubricant in the component.

16. The refrigeration apparatus of claim 13, wherein the component of the refrigeration apparatus is one of an evaporator, an accumulator, a suction gas line, a discharge gas line, a condenser, a liquid line and a receiver.

17. A method of monitoring a parameter related to lubricant in a heat exchanger of a vapor compression cycle system, comprising:

determining a length of a two-phase portion of the heat exchanger; and

using the length of the two-phase portion of the heat exchanger and a dynamic, non-linear heat exchanger observer model in which the length of the two-phase portion is a function of time, estimating the parameter related to lubricant in the heat exchanger.

18. A refrigeration apparatus for monitoring a parameter related to lubricant in a heat exchanger of a vapor compression cycle system, comprising a device for determining a length of a two-phase portion of the heat exchanger and, using the length of the two-phase portion of the heat exchanger and a dynamic, non-linear heat exchanger observer model in which the length of the two-phase portion is a function of time, estimating the parameter related to lubricant in the heat exchanger and producing an output signal indicative of a parameter related to lubricant in the heat exchanger.

19. A method of monitoring a parameter related to lubricant in a heat exchanger of a vapor compression cycle system, comprising:

determining a length of a single-phase portion of the heat exchanger; and

using the length of the single-phase portion of the heat exchanger and a dynamic, non-linear heat exchanger observer model in which the length of the single-phase portion is a function of time, estimating the parameter related to lubricant in the heat exchanger.

20. A refrigeration apparatus for monitoring a parameter related to lubricant in a heat exchanger of a vapor compression cycle system, comprising a device for determining a length of a single-phase portion of the heat exchanger and, using the length of the single-phase portion of the heat exchanger and a dynamic, non-linear heat exchanger observer model in which the length of the single-phase portion is a function of time, estimating the parameter related to lubricant in the heat exchanger and producing an output signal indicative of a parameter related to lubricant in the heat exchanger.