LARGE-UNITIZED INLET MANUFACTURING METHOD, INLET ADHESIVE TAPE, ITS MANUFACTURING METHOD, AND ITS MANUFACTURING DEVICE

• US 20100038430A1
• Filed: 10/05/2007
• Published: 02/18/2010
• Est. Priority Date: 10/10/2006
• Status: Abandoned Application

• Current Assignee: Tatsuo Sasazaki
• Original Assignee: Tatsuo Sasazaki
• Inventors: Sasazaki, Tatsuo
• Application Number:
  US12/444,392
• Publication Number:
  US 20100038430A1
• Time in Patent Office: Days
• US Class Current: 235/487
• CPC Class Codes: H01L 21/67092 Apparatus for mechanical treatment or grinding or cutting, see the relevant groups in subclasses B24B or B28D
• CPC Class Codes: Y10T 29/49016 Antenna or wave energy "plumbing" making
• CPC Class Codes: Y10T 29/53174 Means to fasten electrical component to wiring board, base, or substrate

Abstract

(Problems) The present invention provides a method for manufacturing large-sized inlet arranged and attached inlets on a tape substrate accurately, reliably and in a low cost with improving productivity. Furthermore the present invention provides a method for manufacturing an inlet adhesive tape manufactured with the large-sized inlet, and an apparatus for manufacturing the inlet adhesive tape.
(Means for Solving Problems)

A method for manufacturing the large-sized inlet comprising: arranging an inlet element on an inlet substrate, unwound from inlet roll in column to have a predetermined pitch in a width direction of a inlet roll and in parallel to have a predetermined pitch in a longitudinal direction of a inlet roll, and cutting the tape substrate at every predetermined number of inlet elements arranged in parallel in a longitudinal direction of the inlet roll 1 on inlet roll where the inlet elements are arranged in column and parallel.

Claims

1. A method for manufacturing a large-sized inlet comprising:

arranging inlet elements on an inlet substrate unwound from an inlet roll;

boring the inlet substrate on which the inlet elements are arranged; and

cutting the inlet substrate to form the large-sized inlet, wherein

the step of arranging the inlet elements includes (a) aligning the inlet at a predetermined pitch in a width direction of the inlet roll to form the inlet elements in column, and (b) aligning the inlet at a predetermined pitch in a longitudinal direction of the inlet roll to form the inlet elements in parallel,

the step of boring the inlet substrate includes forming an aperture between the column-aligned inlet elements; and

the step of cutting the inlet substrate includes cutting the inlet substrate at every predetermined number of the parallel-aligned inlet elements.

2. The method for manufacturing the large-sized inlet according to claim 1, wherein the cutting the inlet substrate further includes:

slitting up the inlet substrate between the inlet elements aligned in column; and

cutting the slit-inlet substrate to form the large-sized inlet including a predetermined number of the inlet elements.

4. The method for manufacturing the large-sized inlet according to claim 1, wherein the unwound inlet substrate includes a face on which the inlet elements are arranged, and the other side face on which an adhesive layer is arranged.

3. (canceled)

5. (canceled)

6. An inlet adhesive tape for goods comprising:

a tape-based substrate including a first adhesive face and a second adhesive face formed on the other side of the first adhesive face; and

a plurality of inlet substrates arranged on the first adhesive face and aligned on the tape-based substrate, wherein

the inlet substrate includes an inlet element; and

an adhesive on the second adhesive face has a higher melting point than an adhesive on the first adhesive face.

7. The inlet adhesive tape for goods according to claim 6, wherein the plurality of the inlet elements are arranged at a predetermined pitch.

8. The inlet adhesive tape for goods according to claim 6, wherein the plurality of the inlet elements are adjacently arranged one another.

9. The inlet adhesive tape for goods according to claim 6, further comprising an adhesive layer formed on the inlet substrate.

10. The inlet adhesive tape for goods according to claim 6, wherein the adhesive on the second adhesive face is melt by a heating for attaching the inlet adhesive tape on the goods.

12. The inlet adhesive tape for goods according to claim 6, wherein the inlet element is arranged between the first adhesive face of the tape-based substrate and the inlet substrate.

13. The inlet adhesive tape for goods according to claim 6, wherein the inlet adhesive tape has the same width as the inlet substrate.

11. An inlet adhesive tape for goods comprising:

a tape-based substrate including a first adhesive face and a second adhesive face formed on the other side of the first adhesive face; and

a plurality of inlet substrates arranged on the first adhesive face and aligned on the tape-based substrate, wherein

the inlet substrate includes an inlet element, and

a notch is formed on the edge of the inlet substrate.

14. A method for manufacturing an inlet adhesive tape for goods comprising:

unwinding a tape-based substrate wound from a reel to provide the tape-based substrate, wherein the tape-based substrate includes a first face and a second face formed on the other side of the first face;

arranging a plurality of large-sized inlets on the first face of the tape substrate at a predetermined pitch in a longitudinal direction of the tape-based substrate in order to arrange the large-sized inlets;

slitting up the tape-based substrate on which the large-sized inlets are mounted, in a longitudinal direction of the tape-based substrate in order to form a plurality of the inlet adhesive tapes;

winding the plurality of the inlet adhesive tapes respectively, wherein

the large-sized inlet includes an inlet elements aligned in a row, and

the inlet elements are aligned on the tape-based substrate in the width direction of the tape-based substrate; and

slitting up the tape-based substrate between the inlet elements, wherein an adhesive on the second adhesive face has a higher melting point than a adhesive on the first adhesive face.

16. The method for manufacturing the inlet adhesive tape for goods according to claim 14, further includes applying the adhesive on the large-sized inlet after arranging the large-sized inlet.

17. The method for manufacturing the inlet adhesive tape for goods according to claim 14, wherein the large-sized inlet includes an adhesive layer formed on the other side of the face where the inlet elements are arranged.

18. The method for manufacturing the inlet adhesive tape for goods according to claim 14, wherein the slitting up the tape-based substrate includes slitting up the tape-based substrate along a side edge of the large-sized inlet.

15. (canceled)

19. An apparatus for manufacturing an inlet adhesive tape for goods in order to arrange an inlet on an adhesive face on a tape-based substrate comprising:

a reel for winding the tape-based substrate including a first face and a second face formed on the other side of the first face;

the magazine capable of loading a large-sized inlet and a magazine including an aperture for withdrawing the large-sized inlet;

a pick-up member arranged opposite to the aperture;

a slitter for cutting the tape-based substrate in a longitudinal direction of the tape-based substrate to form a plurality of the inlet adhesive tapes; and

a plurality of reels for winding the plurality of the inlet adhesive tapes respectively, wherein

the large-sized inlet includes a plurality of inlet elements aligned in a row,

the slitter slits the tape-based substrate between the plurality of the inlet elements,

at least one of the magazine or the pick-up member approaches toward the other so that the first face of the tape-based substrate is pressed against the large-sized inlet at the aperture, while at least one of the magazine or the pick-up member gets away from the other so that the large-sized inlet at the aperture is withdrawn from the magazine, and

an adhesive on the second adhesive face has a higher melting point than an adhesive on the first adhesive face.

21. The apparatus for arranging the inlet on the tape-based substrate according to claim 19, wherein the pick-up member includes:

an arm or a roll having a reciprocal motion; and

bars placed in an upper stream and a lower stream of the arm or the roll for unwinding large-sized inlet, wherein

the reciprocally-moving arm or roll approaches toward the magazine in order to pinch the tape-based substrate,

the arm or a roll gets away from the magazine and the bar moves toward the same direction as the arm or the roll to withdraw the large-sized inlet from the aperture of the magazine.

20. (canceled)

22. (canceled)

23. A method for manufacturing a large-sized inlet comprising:

arranging inlet elements on an inlet substrate unwound from a roll;

boring the inlet substrate on which the inlet elements are arranged; and

cutting the inlet substrate to form the large-sized inlet, wherein

the step of arranging the inlet elements includes (a) arranging the inlet elements adjacently one another in a width direction of the inlet roll to form the inlet elements in column, and (b) arranging the inlet at a predetermined pitch in a longitudinal direction of the inlet roll to form the inlet element in parallel,

the step of boring the inlet substrate includes forming an aperture between the column-arranged inlet elements, and

the step of cutting the inlet substrate includes cutting the inlet substrate at every predetermined number of the parallel-arranged inlet elements.

24. A method for manufacturing a large-sized inlet comprising:

arranging an inlet elements on an inlet substrate unwound from a roll;

boring the inlet substrate on which the inlet elements are arranged; and

cutting the inlet substrate to form the large-sized inlet;

wherein

the step of arranging the inlet elements includes (a) arranging the inlet elements at a predetermined pitch in a width direction of the inlet roll to form the inlet elements in column, and (b) arranging the inlet elements adjacently one another in a longitudinal direction of the inlet roll to form the inlet elements in parallel,

the step of boring the inlet substrate includes forming an aperture between the column-aligned inlet elements, and

the step of cutting the inlet substrate includes cutting the inlet substrate at every predetermined number of the parallel-aligned inlet elements.

25. A method for manufacturing a large-sized inlet comprising:

arranging inlet elements on an inlet substrate unwound from a roll;

boring the inlet substrate on which the inlet elements are arranged; and

cutting the inlet substrate to form the large-sized inlet, wherein

the step of arranging the inlet elements includes (a) arranging the inlet elements adjacently one another in a width direction of the inlet roll to form the inlet elements in column (b) arranging the inlet elements adjacently one another in a longitudinal direction of the inlet roll to form the inlet elements in parallel,

the step of boring the inlet substrate includes forming an aperture between the column-arranged inlet elements, and

the step of cutting the inlet substrate includes cutting the inlet substrate at every predetermined number of the parallel-arranged inlet elements.

26. A method for manufacturing a inlet adhesive tape for goods comprising:

unwinding a tape-based substrate wound from a reel to provide the tape-based substrate, wherein the tape-based substrate includes a first face and a second face formed on the other side of the first face;

arranging a plurality of the large-sized inlets on the first face of the tape-based substrate in a longitudinal direction of the tape-based substrate at a predetermined pitch in order to arrange the large-sized inlets;

slitting up the tape-based substrate on which the large-sized inlets are mounted, in a longitudinal direction of the tape-based substrate in order to form a plurality of the inlet tapes; and

winding the plurality of the inlet adhesive tapes respectively, wherein

an adhesive is coated on the first face

the large-sized inlet includes inlet elements aligned in a row,

the inlet elements are arranged on the tape-based substrate in a width direction of the tape-based substrate,

the step of slitting up the tape-based substrate includes slitting up the tape-based substrate between the inlet elements, and

antennas in the inlet elements aligned in a row are connected to each other.

35. The method for manufacturing the inlet adhesive tape according to claim 26, further applying an adhesive on the second face.

27. A method for manufacturing a inlet adhesive tape for goods comprising:

unwinding a tape-based substrate wound from a reel to provide the tape-based substrate, wherein the tape-based substrate includes a first face and a second face formed on the other side of the first face;

arranging a plurality of the large-sized inlets on the first face of the tape-based substrate in a longitudinal direction of the tape-based substrate at a predetermined pitch in order to arrange the large-sized inlets;

slitting up the tape-based substrate on which the large-sized inlets are mounted, in a longitudinal direction of the tape-based substrate in order to form a plurality of the inlet adhesive tapes; and

winding the plurality of the inlet adhesive tapes respectively, wherein

an adhesive is coated on the first face

the large-sized inlet includes the inlet elements aligned in a row,

the inlet elements are aligned on the tape-based substrate in a width direction of the tape-based substrate,

the step of slitting up the tape-based substrate includes slitting up the tape-based substrate between the inlet elements in order to form the plurality of the inlet adhesive tapes, and

the adhesive is exposed on the tape-based substrate between the plurality of the inlets arranged on the inlet adhesive tape.

36. The method for manufacturing the inlet adhesive tape according to claim 27, further applying an adhesive on the second face.

28. A method for manufacturing a inlet adhesive tape for goods comprising:

unwinding a tape-based substrate wound from a reel to provide a tape-based substrate, wherein the tape-based substrate includes a first face and a second face formed on the other side of the first face;

arranging a plurality of the large-sized inlets on the first face of the tape-based substrate in a longitudinal direction of the tape-based substrate at a predetermined pitch in order to arrange the large-sized inlets;

slitting up the tape-based substrate on which the large-sized inlets are mounted, in a longitudinal direction of the tape-based substrate in order to form a plurality of the inlet adhesive tapes; and

winding the plurality of the inlet adhesive tapes respectively, wherein

an adhesive is coated on the first face where

the large-sized inlet includes an inlet element aligned in a row,

the inlet elements are aligned on the tape-based substrate in a width direction of the tape-based substrate,

the step of slitting up the tape-based substrate includes slitting up the tape-based substrate between the inlet elements to form the plurality of the inlet adhesive tapes,

the step of arranging a plurality of the large-sized inlets includes (1) approaching a magazine to the tape-based substrate, wherein the magazine receives a pile of the large-sized inlets therein, and (2) withdrawing the large-sized inlets from the aperture formed in the magazine, and

the adhesive is exposed on the tape-based substrate between the plurality of the inlets arranged on the inlet adhesive tape.

37. The method for manufacturing the inlet adhesive tape according to claim 28, further applying an adhesive on the second face.

29. An apparatus for manufacturing an inlet adhesive tape for goods arranging an inlet on an adhesive face on a tape-based substrate comprising:

a reel winding the tape-based substrate including a first face and a second face formed on the other side of the first face;

the magazine capable of loading the large-sized inlet and a magazine including an aperture for withdrawing the large-sized inlet;

a pick-up member arranged opposite to the aperture,

a slitter for cutting the tape-based substrate in a longitudinal direction of the tape-based substrate to form a plurality of the inlet adhesive tape; and

a plurality of reels for winding the plurality of the inlet adhesive tapes respectively, wherein

the large-sized inlet includes a plurality of the inlet elements aligned in a row,

the aperture is arranged on a bottom of the magazine,

the slitter slits the tape-based substrate between the plurality of the inlet elements,

at least one of the magazine or the pick-up member approaches toward the other in order to press the first face of the tape-based substrate to the large-sized inlet at the aperture and adhere the large-sized inlet and the tape-based substrate while at least one of the magazine or the pick-up member get away from the other in order to withdraw the large-sized inlet from the magazine at the aperture due to an adherence between the tape-based substrate and the large-sized inlet.

30. The apparatus for manufacturing an inlet tape for goods according to claim 29, wherein the pick-up member includes:

an arm or a roll having a reciprocal motion; and

bars placed in an upper stream and a lower stream of the arm or the roll for withdrawing large-sized inlet, wherein the reciprocally moving the arm or a roll approaches toward the magazine in order to press the tape-based substrate to the large-sized inlets and adhere each other, while the arm or a roll gets away from the magazine and the bar moves toward the same direction as the arm or the roll to withdrawn the tape-based substrate from the aperture of the magazine.

31. An inlet adhesive tape for goods comprising:

a tape-based substrate including at least one of adhesive layers on at least one side of the faces; and

a plurality of an inlet substrates substantially shaped in rectangle and aligned on the adhesive layer arranged on the tape-based substrate, wherein

the inlet substrate includes inlet elements; and

,

the adhesive is exposed adjacent to one of the substrate edges crossing at right angle against a longitudinal direction of the tape.

33. The inlet adhesive tape for goods according to claim 31, wherein the inlet adhesive tape has the same width as the inlet substrate.

32. An inlet adhesive tape for goods comprising:

a tape-based substrate including at least one of adhesive layers on at least one side of the face; and

a plurality of an inlet substrates substantially shaped in rectangle and arranged on the adhesive layer aligned on the tape-based substrate, wherein

the inlet substrate includes an inlet element, and

the adhesive is exposed adjacent to four edges of the substrate.

34. The inlet adhesive tape for goods according to claim 32, wherein the inlet adhesive tape has the same width as the inlet substrate.