AXLE ASSEMBLY HAVING GASKET THAT SHIELDS AN OPENING

• US 20100043581A1
• Filed: 08/19/2008
• Published: 02/25/2010
• Est. Priority Date: 08/19/2008
• Status: Active Grant

• Current Assignee: American AXLE & Manufacturing Incorporated (American AXLE & Manufacturing Holdings Incorporated)
• Original Assignee: American AXLE & Manufacturing Incorporated (American AXLE & Manufacturing Holdings Incorporated)
• Inventors: Richards, Holly C., Campbell, Rodney J., Kincaid, Jeffrey L.
• Granted Patent: US 7,866,231 B2
• Time in Patent Office: Days
• US Class Current: 74/424
• CPC Class Codes: F16H 48/08 comprising bevel gears
• CPC Class Codes: F16H 57/027 characterised by means for venting gearboxes, e.g. air breathers
• CPC Class Codes: F16H 57/037 Gearboxes for accommodating differential gearings rotating cases for differential gearings F16H48/40
• CPC Class Codes: F16H 57/0457 Splash lubrication characterised by the problem reducing losses, e.g. splash losses F16H57/0409
• CPC Class Codes: F16H 57/0483 Axle or inter-axle differentials
• CPC Class Codes: Y10T 74/19693 Motor vehicle drive
• CPC Class Codes: Y10T 74/2188 Axle and torque tubes

Abstract

An axle assembly comprises an axle housing, a differential assembly, a cover, and a gasket. The axle housing defines a cavity and an access aperture. The differential assembly is received in the cavity and is supported for rotation in the axle housing. The cover has a flange and a body. The flange is coupled to the axle housing such that the cover closes the access aperture. The body has an opening that is in fluid connection with the cavity. The gasket has a gasket member and a tab. The gasket member is disposed between the axle housing and the flange. The tab extends inwardly from the gasket member and covers at least a portion of the opening. The tab is configured to shield the opening from splash lubrication during operation of the axle assembly.

Claims

1. An axle assembly comprising:

an axle housing defining a cavity and an access aperture;

a differential assembly received in the cavity, the differential assembly supported for rotation in the axle housing;

a cover with a flange and a body, the flange coupled to the axle housing such that the cover closes the access aperture, the body having an opening that is in fluid connection with the cavity; and

a gasket having a gasket member and a tab, the gasket member being disposed between the axle housing and the flange, the tab extending inwardly from the gasket member and covering at least a portion of the opening, the tab being adapted to shield the opening from splash lubrication during operation of the axle assembly.

2. The axle assembly of claim 1, wherein the tab covers majority of the opening.

3. The axle assembly of claim 1, wherein the gasket has a composite construction including a backing member and a resilient sealing member coupled to the backing member.

4. The axle assembly of claim 3, wherein the backing member extends throughout the gasket member and the tab.

5. The axle assembly of claim 4, wherein the backing member is a sheet metal.

6. The axle assembly of claim 5, wherein the sheet metal is made of aluminum.

7. The axle assembly of claim 4, wherein the resilient sealing member extends through only the gasket member.

8. The axle assembly of claim 7, wherein the resilient sealing member comprises a plurality of sealing beads.

9. The axle assembly of claim 1, wherein the gasket has a composite construction including a backing member and two resilient sealing members coupled to the backing member.

10. The axle assembly of claim 9, wherein the backing member extends throughout the gasket member and the tab.

11. The axle assembly of claim 10, wherein the backing member is a sheet metal.

12. The axle assembly of claim 11, wherein the sheet metal is disposed between two resilient sealing members.

13. The axle assembly of claim 12, wherein the sheet metal is made of aluminum.

14. The axle assembly of claim 13, wherein both resilient sealing members extend through only the gasket member.

15. The axle assembly of claim 14, wherein the resilient sealing member disposed between the gasket member and the flange extends further between the tab and the body.

16. The axle assembly of claim 15, wherein both resilient sealing members comprise a plurality of sealing beads.

17. The axle assembly of claim 1, wherein a projection is formed on the body and the opening is defined by an inward side of the projection.

18. The axle assembly of claim 17, wherein the tab covers majority of the opening.

19. An axle assembly comprising:

an axle housing defining a cavity and an access aperture;

a differential assembly received in the cavity, the differential assembly supported for rotation in the axle housing;

a cover with a flange and a body, the flange coupled to the axle housing such that the cover closes the access aperture, the body having an opening that is in fluid connection with the cavity; and

a means for sealing the axle assembly and for shielding the opening from splash lubrication during operation of the axle assembly.

20. An axle assembly comprising:

an axle housing defining a cavity and an access aperture;

a differential assembly received in the cavity, the differential assembly supported for rotation in the axle housing;

a cover with a flange and a body, the flange coupled to the axle housing such that the cover closes the access aperture, the body having an opening that is in fluid connection with the cavity, wherein a projection is formed on the body and the opening is defined by an inward side of the projection; and

a gasket having a gasket member and a tab, the gasket member being disposed between the axle housing and the flange, the tab extending inwardly from the gasket member and covering majority of the opening, the tab being adapted to shield the opening from splash lubrication during operation of the axle assembly,

wherein the gasket has a composite construction including an aluminum sheet metal and two resilient sealing members coupled to the aluminum sheet metal, both resilient sealing members comprising a plurality of sealing beads, the aluminum sheet metal extending throughout the gasket member and the tab and being disposed between two resilient sealing members,

wherein both resilient sealing members extend through only the gasket member, and

wherein the resilient sealing member disposed between the gasket member and the flange extends further between the tab and the body.