ICE QUALITY SENSING SYSTEM EMPLOYING DIGITAL IMAGING

• US 20100046793A1
• Filed: 08/31/2009
• Published: 02/25/2010
• Est. Priority Date: 04/27/2007
• Status: Active Grant

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: CHASE, KEVIN M., ASHRAFZADEH, FARHAD, KANCHANAVALLY, SHREECHARAN, JANKE, BRIAN P.
• Granted Patent: US 8,156,748 B2
• Time in Patent Office: Days
• US Class Current: 382/100
• CPC Class Codes: F25C 2400/10 Refrigerator units
• CPC Class Codes: F25C 2600/04 Control means
• CPC Class Codes: F25C 2700/02 Level of ice
• CPC Class Codes: F25C 5/187 with ice level sensing means
• CPC Class Codes: G01F 23/292 Light , e.g. infrared or ultraviolet

Abstract

A refrigerator includes a sensing system for detecting quality of ice cubes in an ice cube storage bin. The system includes a digital image capture device coupled to a digital image analyzing system which captures digital images of the ice cube storage bin intermittently. The digital images are processed to determine a centroid of the ice mass within the bin, and the centroid is analyzed to determine whether it is located outside a predetermined acceptable boundary. A centroid outside of the acceptable range indicates an ice clumping situation. Additionally, the digital images are analyzed to determine whether ice cubes are smaller than a predetermined minimal acceptable size in order to detect stale ice. The level of ice in the bin can also be determined from the images. Notifications for clumping, stale and/or low level ice are sent to a user interface.

Claims

1. A refrigerator comprising:

a cabinet including top, bottom, rear and opposing side walls that collectively define a refrigerator body having a refrigeration compartment;

a door for selectively providing access to the refrigeration compartment;

an ice maker mounted in the refrigeration compartment;

an ice cube storage bin for receiving ice cubes from the ice maker;

a digital image capture device for capturing digital images, said digital image capture device being focused upon the ice cube storage bin; and

a digital image analyzing system operatively connected to the digital image capture device, said digital image analyzing system being adapted to evaluate a centroid of the ice cubes through the digital images wherein, when the centroid is outside a predetermined acceptable boundary, the digital image analyzing system determines clumping of the ice cubes in the ice cube storage bin.

2. The refrigerator according to claim 1, wherein the digital images capture side views of ice cube storage bin so as to present an image profile of the ice cubes.

3. The refrigerator according to claim 2, wherein the digital image capture device is constituted by a camera selected from the group consisting of a CCD and CMOS camera.

4. The refrigerator according to claim 1, further comprising:

a display provided on the cabinet wherein, upon detection of ice clumping, a signal is sent to the display to alert a user.

5. The refrigerator according to claim 1, further comprising:

an ice cube dispenser located on the door and in communication with the ice cube storage bin; and

an auger rotatably mounted in the ice cube storage bin for directing ice cubes from the ice cube storage bin to the ice cube dispenser, wherein the centroid is established along an axis of the rotatable auger extending within the ice cube storage bin.

6. The refrigerator according to claim 5, wherein the acceptable boundary is established as a vertical section of the ice cubes in the ice cube storage bin.

7. The refrigerator according to claim 1, wherein the digital image analyzing system further evaluates the digital images in determine a level of ice cubes within ice cube storage bin.

8. The refrigerator according to claim 7, further comprising:

a light source, said light source being activated to bathe the ice cubes in light in order to enable a new digital image to be taken for further analysis by the digital image analyzing system.

9. The refrigerator according to claim 8, wherein the light source bathes the ice cube storage bin in colored light.

10. A method of analyzing ice cubes in an ice cube storage bin of a refrigerator comprising:

focusing a digital image capture device, mounted in a refrigeration compartment of the refrigerator, on an ice cube storage bin;

capturing a digital image of ice cubes in the ice cube storage bin;

processing the digital image to determine a centroid of the ice cubes;

determining whether the centroid is outside an acceptable boundary; and

establishing that ice clumping exists in the ice cube storage bin if the centroid is outside the acceptable boundary.

11. The method of claim 10, further comprising:

signaling that ice clumping exists to a user if the centroid is outside the acceptable boundary.

12. The method of claim 11, wherein signaling that ice clumping exists includes displaying an alert on a user interface of the refrigerator.

13. The method of claim 10, wherein the acceptable boundary is predetermined and based on a position of a rotating auger within the ice cube storage bin.

14. The method of claim 10, further comprising:

analyzing the digital image to determine a level of the ice cubes in the ice cube storage bin.

15. The method of claim 14, further comprising:

if the level of the ice cubes is determined to be low, activating a light source which bathes the ice cubes in light, capturing a new digital image, and analyzing the new digital image with the digital image analyzing system to verify the low ice level.

16. The method of claim 15, further comprising:

displaying an alert on a user interface of the refrigerator when the ice level is low.

17. The method of claim 15, further comprising:

evaluating the digital image to detect a presence of stale ice in the ice cube storage bin.

18. The method of claim 17, wherein detecting the presence of stale ice constitutes determining a size of ice cubes within the ice cube storage bin and comparing the size with a predetermined minimum ice cube size.

19. The method of claim 18, further comprising:

displaying a stale ice alert on a user interface when the size of the ice cubes is below the predetermined minimum ice cube size.