METHOD AND APPARATUS FOR MODIFYING SURFACE LAYER OF GLASS AND GLASS PRODUCT HAVING MODIFIED SURFACE LAYER

• US 20100047554A1
• Filed: 11/16/2007
• Published: 02/25/2010
• Est. Priority Date: 11/17/2006
• Status: Abandoned Application

• Current Assignee: Beneq Oy (Qingdao Sifang SRI & Intellectual Co., Ltd.)
• Original Assignee: Beneq Oy (Qingdao Sifang SRI & Intellectual Co., Ltd.)
• Inventors: Ahonen, Sampo, Vainio, Tommi, Rajala, Markku, Pimenoff, Joe, Hovinen, Anssi, Asikkala, Kai
• Application Number:
  US12/514,650
• Publication Number:
  US 20100047554A1
• Time in Patent Office: Days
• US Class Current: 428/323
• CPC Class Codes: C03C 17/23 Oxides C03C17/02 takes precedence
• CPC Class Codes: C03C 21/008 in solid phase, e.g. using pastes, powders
• CPC Class Codes: C03C 2217/211 SnO2
• CPC Class Codes: C03C 2217/212 TiO2
• CPC Class Codes: C03C 2217/213 SiO2
• CPC Class Codes: C03C 2217/214 Al2O3
• CPC Class Codes: C03C 2217/22 ZrO2
• CPC Class Codes: C03C 2217/228 Other specific oxides
• CPC Class Codes: C03C 2217/23 Mixtures
• CPC Class Codes: C03C 2217/91 Coatings containing at least one layer having a composition gradient through its thickness
• CPC Class Codes: C03C 2218/17 from a solid phase
• CPC Class Codes: Y10T 428/25 Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles

Abstract

The invention relates to a method of modifying a surface of a glass product. The method comprises conveying particles to the surface of the glass, a material contained in the particles being at least partly dissolved and diffused in the glass. The method comprises a step of heating the surface of the glass. The invention further relates to an apparatus for modifying a surface of a hot glass product. The invention still further relates to glass products wherein the content of an element which provides the glass with a functionality decreases steplessly upon proceeding from the surface of the glass deeper into the glass.

Claims

1-21. -21. (canceled)

22. A method of modifying a surface layer of glass/a glass product, comprising conveying particles having a diameter of less than 1 micrometre to a surface of the glass, a material contained in the particles being at least partly dissolved and diffused in the glass, wherein the method comprises heating the glass such that the dynamic viscosity of the glass changes as a function of the depth of the glass, the dynamic viscosity of the glass being at its lowest on the surface of the glass, whereby the diffusion and dissolution of the material contained in the particles into the glass decrease steplessly upon proceeding from the surface of the glass deeper into the glass.

23. A method as claimed in claim 22, wherein the heating of the surface layer of the glass being carried out by a thermal power to be produced by means of a gas burner.

24. A method as claimed in claim 22, wherein the temperature of the glass being above the annealing point of the glass prior to modifying the surface layer of the glass.

25. A method as claimed in claim 22, wherein the particles containing a material which lowers the dynamic viscosity of the glass.

26. A method as claimed in claim 22, wherein a maximum value of number distribution of the diameter of the particles being provided by particles of a size of less than 300 nm.

27. A method as claimed in claim 22, wherein the particles being multicomponent particles.

28. A method as claimed in claim 22, wherein a gradiently changing refractive coefficient is provided on the surface layer of the glass.

29. A method as claimed in claim 22, wherein a layer which improves the strength of the surface of the glass is provided on the surface layer of the glass.

30. A method as claimed in claim 22, wherein a layer which improves the chemical resistance of the surface of the glass is provided on the surface layer of the glass with.

31. A method as claimed in claim 22, wherein the particles comprising at least one of the following materials:

aluminium, silicon, strontium, and titanium.

32. A method as claimed in claim 22, wherein the method modifies a surface layer of a moving, hot strip of glass.

33. A method as claimed in claim 22, wherein the method modifies a surface layer of a hot glass package or another glass product.

34. A glass product modified by the method according to claim 22, wherein a surface layer of the glass product is provided with a functionality by means of at least one additional material, wherein the content of at least one additional material in the glass decreases steplessly upon proceeding from a surface of the glass deeper into the glass.

35. A glass product as claimed in claim 34, wherein the aluminium content and/or silicon content and/or strontium content and/or titanium content and/or content of another metal decreases steplessly upon proceeding from the surface of the glass deeper into the glass.

36. A glass product as claimed in claim 34, wherein the content of glass-colouring metal decreases steplessly upon proceeding from the surface of the glass deeper into the glass.

37. A glass product as claimed in claim 34, wherein the decrease in the content of additional material takes place over a distance of less than 100 micrometres upon proceeding from the surface of the glass deeper into the glass.

38. A glass product as claimed in claim 34, wherein the decrease in the content of additional material takes place over a distance of less than 10 micrometres upon proceeding from the surface of the glass deeper into the glass.

39. A glass product as claimed in claim 34, wherein the decrease in the content of additional material takes place over a distance of less than 2 micrometres upon proceeding from the surface of the glass deeper into the glass.

40. An apparatus for modifying a surface layer of glass/a glass product, the apparatus comprising liquid flame spraying means for forming a spraying flame and means for conveying a sprayable material into the spraying flame, whereby the flame enables the sprayable material to be sprayed to a surface of the glass, the sprayable material forming in the flame particles having a diameter of less than 1 micrometre, wherein the apparatus is arranged to heat the glass such that the dynamic viscosity of the glass changes as a function of the depth of the glass, the dynamic viscosity of the glass being at its lowest on the surface of the glass, whereby diffusion and dissolution of the material contained in the particles into the glass decrease steplessly upon proceeding from the surface of the glass deeper into the glass.

41. An apparatus as claimed in claim 40, wherein the spraying flame is arranged such that the surface layer of the glass is heatable by the spraying flame simultaneously with spraying the sprayable material to the surface of the glass.

42. An apparatus as claimed in claim 40, wherein the apparatus further comprises means for producing at least one other flame such that the surface layer of the glass is heatable by means of at least one other flame.