DELAY MECHANISM FOR AUTOMATIC INJECTION DEVICE

• US 20100049125A1
• Filed: 03/05/2008
• Published: 02/25/2010
• Est. Priority Date: 03/09/2007
• Status: Active Grant

• Current Assignee: Eli Lilly and Company
• Original Assignee: Eli Lilly and Company
• Inventors: James, Adrian Benton, Mason, Brian Joseph, Silberschatz, Paul Joseph, Lister, Robert Ian
• Granted Patent: US 8,409,138 B2
• Time in Patent Office: Days
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/2073 preventing premature release, e.g. by making use of a safety lock
• CPC Class Codes: A61M 2005/3143 Damping means for syringe components executing relative movements, e.g. retarders or attenuators slowing down or timing syringe mechanisms
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3204 Needle cap remover, i.e. devices to dislodge protection cover from needle or needle hub, e.g. deshielding devices
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user

Abstract

A delay mechanism for staging the operation of an automatic injection apparatus (20) to ensure medication contents are properly delivered prior to the needled syringe (32) of the apparatus being retracted. In one form, the delay mechanism includes a shuttle (50), a follower (110), a locking member, a damping compound, and a driver and a driver biasing element (44). The shuttle is for a needled syringe of the apparatus and includes a first latching element. The follower includes a second latching element and a cammable surface, which second latching element is for cooperating with the first latching element to limit motion of the shuttle relative to the follower in a second direction opposite the first direction. The locking member is movable from a locking position to a release position by engagement with the syringe plunger during an injection, the locking member, when in the locking position, preventing rotation of the follower relative to the shuttle, the locking member, when in the release position, allowing rotation of the follower relative to the shuttle. The damping compound is between the follower and a supporting surface to dampen rotation of the follower relative to the shuttle. The driver is rotatably fixed relative to the shuttle and includes a camming surface. The shuttle allowing retracting of the syringe needle into the housing of the automatic injection apparatus after injection.

Claims

1. In an automatic injection apparatus having a housing, a needled syringe with a plunger, and a plurality of biasing elements for moving the needled syringe in a first direction within the housing to extend the needle of the syringe beyond the housing, to advance the plunger to force syringe contents through the needle for an injection, and to retract the needle within the housing after injection, a delay mechanism comprising:

a shuttle for the syringe, said shuttle including a first latching element;

a follower including a second latching element and a cammable surface, said second latching element for cooperating with said first latching element to limit motion of said shuttle relative to said follower in a second direction opposite the first direction;

a locking member movable within said housing from a locking position to a release position by engagement with the syringe plunger during an injection, said locking member, when in said locking position, preventing rotation of said follower relative to said shuttle, said locking member, when in said release position, allowing rotation of said follower relative to said shuttle;

a damping compound between said follower and a supporting surface to dampen rotation of said follower relative to said shuttle;

a driver rotatably fixed relative to said shuttle and including a camming surface; and

a driver biasing element for forcing said driver from a first position to a second position when said locking member moves to said release position, whereby during movement of said driver to said second position, said driver camming surface engages said follower cammable surface to force said follower to rotate relative to said shuttle from a latching position, at which said first and second latching elements cooperate, to an unlatching position, at which said second latching element is disengaged from said first latching element to allow movement of said shuttle for retracting the syringe needle into the housing after injection.

2. The delay mechanism of claim 1 wherein said second latching element comprises a projecting tab, and wherein said first latching element comprises a portion of a tab track formed in said shuttle.

3. The delay mechanism of claim 2 wherein said tab track comprises an L-shaped slot, wherein said tab track portion forming said first latching element comprises a slot portion oriented transverse to the first direction.

4. The delay mechanism of claim 1 wherein said driver biasing element is operatively disposed between said driver and said shuttle, whereby said driver biasing element provides the biasing force on the shuttle for carrying the syringe to retract the needle into the housing after injection.

5. The delay mechanism of claim 1 wherein said driver and said follower comprise tubular bodies that are each concentrically arranged around said shuttle.

6. The delay mechanism of claim 1 wherein said supporting surface comprises a radially inner surface of a collar rotatably fixed relative to the apparatus housing.

7. The delay mechanism of claim 1 wherein said shuttle and said driver are each keyed to the apparatus housing to be axially shiftable and rotatably fixed relative to the housing.

8. The delay mechanism of claim 1 wherein said locking member comprises at least one key that fits within at least one slot in said shuttle to rotatably secure together said locking member and said shuttle, and wherein said at least one key fits within at least one notch of said follower when in said locking position to rotatably secure together said locking member and said follower.

9. The delay mechanism of claim 8 wherein said follower and said at least one key comprises a detented releasable connection to discourage premature motion of the locking member.

10. The delay mechanism of claim 1 wherein said camming surface and said cammable surface comprises directly engaging faces of ramp shaped projections.

11. The delay mechanism of claim 1 wherein said shuttle comprises a support against which acts the biasing element that moves the needled syringe in the first direction and advances the plunger.

12. The delay mechanism of claim 1 wherein said locking member comprises at least one flexure integrally formed with said follower and radially movable within said housing from a locking position to a release position by engagement with the syringe plunger during an injection.

13. The delay mechanism of claim 1 further comprising means for allowing said shuttle to shift axially relative to said follower from a first latched position to a second latched position during removal of a cap from the apparatus, wherein at said first latched position said shuttle cooperates with a trigger locking assembly to prevent apparatus triggering, and wherein at said second latched position said shuttle permits movement of the trigger locking assembly which allows for apparatus triggering.

14. The delay mechanism of claim 13 wherein said means for allowing said shuttle to shift axially relative to said follower from a first latched position to a second latched position comprises a plurality of shuttle shift arms including radial protrusions that latch with jam ledges provided on said follower when said plurality of shuttle shift arms are radially backed by a syringe carrier.

15. In an automatic injection apparatus, a delay mechanism comprising:

a shuttle for a needled syringe of the apparatus;

a movable member;

means for limiting motion of said shuttle in a needle retraction direction;

means for damping motion of said movable member relative to said shuttle; and

means for moving said movable member relative to said shuttle from a first position to a second position to allow movement of said shuttle for retracting the needle of the syringe within the apparatus after injection.

16. The delay mechanism of claim 15 wherein said means for moving said movable member comprises at least one resilient finger extending from a plunger of the needled syringe, and a straightening element on said shuttle for straightening and then releasing said at least one resilient finger to drive movable member rotation.

17. The delay mechanism of claim 15 wherein said means for moving said movable member comprises a cammable surface on said movable member, a driver rotatably fixed relative to said shuttle and including a camming surface, and a biasing element for forcing said driver to move axially and rotate said movable member due to the direct driving engagement of said cammable surface by said camming surface.

18. The delay mechanism of claim 15 wherein said shuttle supportably holds a biasing element that advances the needled syringe for injection, whereby biasing of the shuttle for retracting the needle is not resisted by the biasing element that advances the needled syringe.