ELECTROMAGNETIC INDUCTION TYPE INSPECTION DEVICE AND METHOD

• US 20100052667A1
• Filed: 11/07/2006
• Published: 03/04/2010
• Est. Priority Date: 11/07/2005
• Status: Active Grant

• Current Assignee: Kaisei Engineer Co., Ltd.
• Original Assignee: Kaisei Engineer Co., Ltd.
• Inventors: Yamaki, Takayuki, Iwamoto, Makio, Fujitomi, Ichiro, Yasohama, Kazuhiko, Kohama, Hiroaki
• Granted Patent: US 7,696,747 B2
• Time in Patent Office: Days
• US Class Current: 324/239
• CPC Class Codes: G01N 27/9046 by analysing electrical signals

Abstract

Any inspection object regardless of material can easily be inspected or discriminated with high accuracy and high sensitivity by being placed in a magnetic field generated by applying an alternating current to an exciting coil and detecting changes of voltage level and phase of electromotive force induced by a detection coil unit. The discrimination of the inspection object is performed on the basis of a DC voltage value with respect to a standard specimen and a phase differential voltage value with respect to a phase difference between the phase of a voltage signal from the induction coil and the phase of the exciting current to the exciting coil.

Claims

1. An electromagnetic induction type inspection device comprising:

a sensor having an exciting coil generating a magnetic field with application of an alternating current having an exciting phase and a detection coil unit for detecting a change of the magnetic field of said exciting coil, and

a signal processor for calculating, as a level-mode value, a first detection value relevant to a voltage value of a voltage signal outputted from said detection coil unit and, as a phase-mode value, a second detection value relevant to a phase difference between the phase of the voltage signal and the exciting phase of the alternating current applied to said exciting coil, to inspect, identify or discriminate an inspection object based on the first and second detection values,

wherein said first detection value in said signal processor is obtained by subtracting a DC voltage value obtained by amplifying and rectifying a standard voltage signal outputted from said detection coil unit when placing a standard specimen in the magnetic field generated by said exciting coil from a DC voltage value obtained by amplifying and rectifying the voltage signal outputted from said detection coil unit, and

wherein said second detection value in said signal processor is obtained by subtracting the phase differential voltage value relevant to the phase difference between the phase of the standard voltage signal outputted from said detection coil unit for the standard specimen and the phase of the exciting voltage of said exciting coil from the voltage value relevant to the phase difference between the phase of the voltage signal outputted from said detection coil unit for the inspection object and the phase of the exciting voltage of said exciting coil.

2. The electromagnetic induction type inspection device as claimed in claim 1, wherein said detection coil unit comprises induction coils connected differentially in series.

3. The electromagnetic induction type inspection device as claimed in claim 1, wherein said exciting coil and said detection coil unit are coaxially arranged.

4. The electromagnetic induction type inspection device as claimed in claim 1, wherein said detection coil unit comprises induction coils connected differentially in series, and said exciting coil and said detection coil unit are coaxially arranged.

6. The electromagnetic induction type inspection device as claimed in claim 1, wherein said DC voltage value obtained by amplifying and rectifying said standard voltage signal in said signal processor is identical with said voltage involved in the phase difference between the standard voltage signal and the exciting voltage applied to said exciting coil.

7. The electromagnetic induction type inspection device as claimed in claim 1, wherein said signal processor further comprises a sensitivity discriminating means for discriminating detection sensitivity based on the changes of resistance and reactance of said detection coil unit relative to those of the standard specimen to discriminate the detection sensitivity of said first detection value from that of the second detection value, to perform discrimination or inspection using either one of said detection sensitivities, whichever is higher.

8. The electromagnetic induction type inspection device as claimed in claim 6, wherein said signal processor further comprises a sensitivity discriminating means for discriminating detection sensitivity based on the changes of resistance and reactance of said detection coil unit relative to those of the standard specimen to discriminate the detection sensitivity of said first detection value from that of the second detection value, to perform discrimination or inspection using either one of said detection sensitivities, whichever is higher.

5. (canceled)

9. An electromagnetic induction type inspection method comprising:

generating a magnetic field by applying an alternating current having a phase to an exciting coil,

detecting, by means of a detection coil unit, an electromotive force induced by the magnetic field generated by said exciting coil as a voltage value having amplitude and a phase,

placing an inspection object in the magnetic field generated by said exciting coil,

detecting a change in voltage value caused by placing said inspection object in the magnetic field,

calculating, as a level-mode value, a first detection value relevant to said voltage value obtained from said detection coil unit,

calculating, as a phase-mode value, a second detection value relevant to a phase difference between the phase of said voltage signal and the phase of the alternating current applied to said exciting coil, and

subjecting said inspection object to one of inspection, identification and discrimination based on said first and second detection values,

wherein said first detection value is obtained by subtracting a DC voltage value obtained by amplifying and rectifying a standard voltage signal outputted from said detection coil unit when placing a standard specimen in said magnetic field generated by said exciting coil from a DC voltage value obtained by amplifying and rectifying the voltage signal outputted from said detection coil unit.

11. An electromagnetic induction type inspection method as claimed in claim 9, wherein said second detection value is obtained by subtracting the phase differential voltage value relevant to the phase difference between the phase of the standard voltage signal outputted from said detection coil unit for the standard specimen and the phase of the exciting voltage of said exciting coil from the voltage value relevant to said phase difference between the phase of the voltage signal outputted from said detection coil unit for the inspection object and the phase of said exciting voltage of said exciting coil.

13. An electromagnetic induction type inspection method as claimed in claim 9, wherein detection sensitivities with respect to said first and second detection values are determined based on changes of resistance and reactance of the voltage signal from said detection coil unit relative to those of the standard specimen, to perform one of discrimination and inspection using either one of said detection sensitivities, whichever is higher.

15. An electromagnetic induction type inspection method as claimed in claim 11, wherein detection sensitivities with respect to said first and second detection values are determined based on changes of resistance and reactance of the voltage signal from said detection coil unit relative to those of the standard specimen, to perform one of discrimination and inspection using either one of said detection sensitivities, whichever is higher.

16. An electromagnetic induction type inspection method as claimed in claim 11, wherein said DC voltage value obtained by amplifying and rectifying said standard voltage signal is identical with said voltage involved in the phase difference between the standard voltage signal and the exciting voltage.

10. (canceled)

12. (canceled)

14. (canceled)