Method and Apparatus for Active Heave Compensation

• US 20100057279A1
• Filed: 12/06/2006
• Published: 03/04/2010
• Est. Priority Date: 12/06/2006
• Status: Active Grant

• Current Assignee: Varco I/P Incorporated (NOV, Inc.)
• Original Assignee: Varco I/P Incorporated (NOV, Inc.)
• Inventors: Kyllingstad, Aage
• Granted Patent: US 8,265,811 B2
• Time in Patent Office: Days
• US Class Current: 701/21
• CPC Class Codes: E21B 19/09 specially adapted for drilling underwater formations from a floating support using heave compensators supporting the drill string
• CPC Class Codes: G05D 1/0208 dynamic anchoring

Abstract

Methods and apparatuses for active heave compensation, the method, in certain aspects, including the steps of: (a) measuring with a measurement device (44) the heave of a vessel (10) and outputting a heave signal representative thereof; (b) using said heave signal to compensate for said heave by moving a connection device (20) relative to said vessel (10) as a function of said heave signal, whereby movement due to said heave of a load attached to said vessel via the connection device is reduced; said heave signal comprising errors induced by said measurement device (44) whereby accuracy of said compensation is reduced; (c) processing said heave signal so as to reduce said errors and outputting an adjusted heave signal; and (d) using said adjusted heave signal to move said connection device (20) to compensate for said heave.

Claims

1-66. -66. (canceled)

67. A method of actively compensating heave of a vessel to which a load is attached, there being a connection device connecting said load to said vessel, which method comprises the steps of:

(a) measuring with a measurement device the heave of said vessel and outputting a heave signal representative thereof, which heave signal comprises a velocity signal representing velocity of said vessel in response to said heave;

(b) using said heave signal to compensate for said heave by moving said connection device relative to said vessel as a function of said heave signal, whereby movement of said load due to said heave is reduced;

said heave signal comprising errors induced by said measurement device whereby accuracy of said compensation is reduced, characterised by the steps of;

(c) processing said heave signal by determining a velocity correction (vG) and adjusting said velocity signal by said velocity correction so as to reduce said errors and outputting an adjusted heave signal; and

(d) using said adjusted heave signal to move said connection device to compensate for said heave.

68. A method according to claim 67, wherein said step (c) comprises reducing a lead phase error in said velocity signal by adding said velocity correction (vG) to said velocity signal, which velocity correction is proportional to a position signal representing the position of said vessel relative to a fixed point.

69. A method according to claim 67, wherein said vessel comprises drive apparatus for effecting movement of said connection device as a function of said heave signal, the method further comprising the step of further adjusting said heave signal to reduce errors introduced by inertia and/or friction effects of said drive apparatus in effecting movement of said connection device.

70. A method according to claim 69, wherein said further adjustment is proportional to (a) a drive time constant being the quotient of a moment of inertia (J) of said drive apparatus divided by a gain (P) of a proportional integral (PI) speed controller of an electronic control system of a drive of said drive apparatus, and (b) an acceleration signal representing a filtered value of the acceleration of said vessel in response to said heave, whereby said heave signal is adjusted to compensate inertia errors introduced by said drive apparatus.

71. A method according to claim 70, wherein said acceleration signal has been filtered by an acceleration filter that comprises a first order high pass filter having a time constant substantially equal to an integration time constant (ti) of said proportional integral (PI) speed controller.

72. A method according to claim 70, wherein said further adjustment is proportional to (a) said drive time constant, and (b) an acceleration signal representing a filtered value of the friction acceleration being the quotient of a friction force (Ff) experienced by said drive apparatus divided by a total inertial mass (M) of said drive apparatus, whereby said heave signal is adjusted to compensate friction errors introduced by said drive apparatus.

73. A method according to claim 72, wherein said acceleration signal has been filtered by an acceleration filter that comprises a first order high pass filter having a time constant substantially equal to an integration time constant (ti) of said proportional integral (PI) speed controller.

74. A method according to claim 67, further comprising the step of applying dynamic limits to the magnitude of said heave compensation, wherein said limits are set as a function of the acceleration capabilities of a drive apparatus or said connection device.

75. A method according to claim 74, further comprising the step of determining a maximum and minimum allowable acceleration of said connection device, defining said dynamic limits as an upper limit and a lower limit on the basis thereof, and limiting movement of said connection device based on said upper and lower limits.

76. A method according to claim 67, further comprising the step of determining a maximum and minimum speed limit from the present position of said connection device such that said load can be stopped within a constant or dynamic position limit.

77. A method according to claim 67, wherein application of said dynamic limits causes asymmetric clipping of said adjusted heave signal whereby a mean position of said connection device moves with time, the method further comprising the step of compensating said adjusted heave signal for said asymmetric clipping to reduce movement of said mean position.

78. A method according to claim 77, wherein said compensation step comprises feeding back said adjusted heave signal following clipping, determining a clipping compensation signal and adding said clipping compensation signal to said adjusted heave signal.

79. A method according to claim 67, wherein there are two drawworks for controlling the position of said connection device, said two drawworks having a cable therebetween that passes through said connection device, the method further comprising the steps of splitting said adjusted heave compensation signal between said two drawworks so that each applies a fraction thereof to control the position of said connection device.

80. A method according to claim 79, further comprising the step of splitting said adjusted heave compensation signal substantially evenly between said two drawworks.

81. A method according to claim 79, further comprising the step of splitting said adjusted heave compensation signal substantially unevenly between said two drawworks, whereby the portion of said cable passing through said connection device and subject to bending stresses may be changed.

82. A method according to claim 79, further comprising the step of instructing one of said two drawworks to provide all of said heave compensation when the other of said two drawworks is disabled.

83. A method as claimed in claim 67, wherein said vessel is a floating drilling rig, said connection device comprises a travelling block, and step (b) comprises moving said travelling block with a drawworks to compensate for said heave.

84. An apparatus for controlling active heave compensation, the arrangement being such that, in use, said apparatus controls movement of a connection device that connects a load to a vessel, which apparatus comprises an input for receiving a heave signal from a measurement device, which heave signal is representative of the heave of said vessel, which heave signal comprises a velocity signal representing velocity of said vessel in response to said heave;

which apparatus further comprises a memory storing computer executable instructions for performing the steps of;

(a) using said heave signal to compensate for said heave by moving said connection device relative to said vessel as a function of said heave signal, whereby movement of said load due to said heave is reduced;

said heave signal comprising errors induced by said measurement device whereby accuracy of said compensation is reduced;

(b) processing said heave signal by determining a velocity correction (vG) and adjusting said velocity signal by said velocity correction so as to reduce said errors and outputting an adjusted heave signal; and

(c) using said adjusted heave signal to move said connection device to compensate for said heave.

85. A measurement device for measuring heave of a vessel, which measurement device comprises one or more sensor for measuring motion of a vessel, a memory storing computer executable instructions for performing the steps of.

(a) measuring with said one or more sensor the heave of a vessel, and generating a heave signal which comprises a velocity signal representing velocity of said vessel in response to said heave, said heave signal comprising errors induced by said measurement device;

and

(b) processing said heave signal by determining a velocity correction (vG) and adjusting said velocity signal by said velocity correction so as to reduce said errors and outputting an adjusted heave signal.