ADAPTER FOR A COMPRESSED AIR FILTER AND USE OF THE SAME

• US 20100058723A1
• Filed: 02/29/2008
• Published: 03/11/2010
• Est. Priority Date: 03/02/2007
• Status: Active Grant

• Current Assignee: Kaeser Kompressoren AG
• Original Assignee: Kaeser Kompressoren GmbH
• Inventors: Fischer, Norbert, Leidner, Gerhard, Feisthauer, Michael
• Granted Patent: US 8,337,582 B2
• Time in Patent Office: Days
• US Class Current: 55/418
• CPC Class Codes: B01D 2201/291 End caps
• CPC Class Codes: B01D 2201/34 Seals or gaskets for filtering elements
• CPC Class Codes: B01D 2265/05 Special adapters for the connection of filters or parts of filters
• CPC Class Codes: B01D 46/0005 Mounting of filtering elements within casings, housings or frames B01D46/2422 takes precedence
• CPC Class Codes: B01D 46/0041 for feeding
• CPC Class Codes: B01D 46/2411 Filter cartridges
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A compressed air filter adapter is provided for connecting a filter element (12) to a filter connection housing (13). The adapter (11) has a flow duct (21) enclosed by a wall (20) for compressed air, the flow duct (21) at a first end being delimited by a first opening (14), having an inner contour (142) defined by a first edge (141) and an outer contour (143), and at a second end by a second opening (15), having an inner contour (152) defined by a second edge (151) and an outer contour (153). The first opening (14) is provided for connection to a filter connection housing (13) and forms an opening cross-section (16), defined by the inner contour (142) of the first opening (14). The second opening (15) defines an opening on the filter side and forms a second opening cross-section (17), defined by the inner contour (152) of the second opening (15). The inner contour (142) of the first opening (14) and the inner contour of the second opening (15) are offset from each other, such that the surface center of gravity of the first opening cross-section (16) is displaced in relation to the normal extending from the surface center of gravity of the second opening cross-section (17) in an offset direction (R). The outer contour (143) of the first opening (14) has a basic shape that deviates from the circular shape, such that the outer contour (143) is derived from a transformation of a circle (165) centrically aligned in relation to the normal extending from the surface center of gravity of the second opening (15), the circle in the direction of the offset direction (R) being displaced by a length R1 and defining a displaced circle (166), and on the side of the circle (166) pointing in the offset direction (R) having constrictions (18) or expansions (19) by removing or adding surface sections, and on the side pointing opposite from the offset direction (R) having corresponding expansions (19) or constrictions (18) by adding or removing substantially equally large surface sections.

Claims

1-39. -39. (canceled)

40. A compressed air filter adapter (11) for connecting a filter element (12) to a filter connection housing (13), the filter connection housing (13) comprising a lateral first flow opening (28) and an opposite, lateral second flow opening (29), an inner space divided by a downward-open partition (37) into a first chamber (38) that connects to the first flow opening (28) and a second chamber (39) that connects to the second flow opening (29), the first chamber (38) comprising a connection opening (40) at the lower side of the filter connection housing for connection of a connection profile (42) of the compressed air filter adapter, and the compressed air in the first chamber (38) and the second chamber (39) flowing past each other,

wherein the adapter (11) has a flow duct (21) enclosed by a wall (20) for compressed air,

wherein the flow duct (21) is delimited at a first end by a first opening (14) having an inner contour (142) defined by a first edge (141) and an outer contour (143), and at a second end by a second opening (15) substantially parallel to the first opening (14) and has an inner contour (152) defined by a second edge (151) and an outer contour (153),

wherein the first opening (14) is provided for fluid-tight connection of the compressed air filter adapter (11) connection profile (42), substantially determined by the first outer contour (143), to the connection opening (40) of the filter connection housing (13) and forms an opening cross-section (16) defined by the inner contour (142) of the first opening (14),

wherein the second opening (15) defines an opening on the filter side and forms a second opening cross-section (17), defined by the inner contour (152) of the second opening (15),

wherein the inner contour (142) of the first opening (14) and the inner contour of the second opening (15) are offset from each other, such that the surface center of gravity of the first opening cross-section (16) is displaced in relation to the normal extending from the surface center of gravity of the second opening cross-section (17) in an offset direction (R),

wherein the outer contour (143) of the first opening (14) has a basic shape that deviates from the circular, such that the outer contour (143) is derived from a transformation of a circle (165) that is centrically aligned in relation to the normal extending from the surface center of gravity of the second opening (15), the circle being displaced in the direction of the offset direction (R) by a length R1 and defining a displaced circle (166) and comprising surface reductions (18) or surface enlargements (19) on the side of the circle (166) pointing in the offset direction (R) by removing or adding surface sections, and comprising surface enlargements (19) or surface reductions (18) corresponding to the surface reductions (18) or the surface enlargements (19) on the side pointing opposite from the offset direction (R) by adding or removing surface sections of essentially equal size as the surface reductions (18) or surface enlargements (19) on the side of the circle (166) pointing in the offset direction (R), and the surface enlargements (19) substantially being formed in the offset direction (R) and the surface reductions (18) substantially being formed against the offset direction (R), and

wherein the outer contour (143) of the first opening (14) has substantially the basic shape of a triangle with rounded edges and/or angles.

41. The adapter according to claim 40, wherein the surface reductions (18) and surface enlargements (19) are arranged mirror-symmetrical to a center line S oriented in the offset direction (R).

42. The adapter according to claim 40, wherein the outer contour (143) has a substantially convex edge.

43. The adapter according to claim 40, wherein the surface reductions (18) and surface enlargements (19) do not come into any contact with the two areas of the intersection points of a center line S oriented in the offset direction (R) including the circle (166) displaced in the offset direction (R).

44. The adapter according to claim 40, wherein the surface center of gravity (162) of the circle (166) displaced in the offset direction (R) is again displaced by a length R2 in the offset direction (R) by realizing the surface reductions (18) and surface enlargements (19) in the offset direction (R).

45. The adapter according to claim 40, wherein the tip of the triangle is situated on a center line S oriented in the offset direction (R) and the base of the triangle perpendicularly intersects the center line S, and wherein the area facing the tip of the triangle forms the surface reductions (18) and the area facing the base forms the surface enlargements (19).

46. The adapter according to claim 42, wherein the outer contour (143) of the first opening (14) has the basic shape of an isosceles triangle.

47. The adapter according to claim 46, wherein the rounding to the sides of the triangle can be described by circular arcs of a first circle (201) having a first radius (202) and the rounding to the angles of the triangle can be described by circular arcs of a second circle (211) having a second radius (212), wherein the circular arcs tangentially give way to one another, and the circular arcs comprise at least three imaginary median circle points deviating from each other.

48. The adapter according to claim 47, wherein the ratio of the second radius (212) to the first radius (202) is at least 1.5 and/or less than 10.

49. The adapter according to claim 47, wherein the ratio of the second radius (212) to the first radius (202) is between 2 and 4.

50. The adapter according to claim 40, wherein the basic shape of the inner contour (142) of the first opening (14) substantially corresponds to the basic shape of the outer contour (143) of the first opening (14).

51. The adapter according to claim 40, wherein the first opening cross-section (16) and the second opening cross-section (17) are arranged substantially in parallel to each other.

52. The adapter according to claim 40, wherein the adapter (11) is formed to be a separate component for connection to a filter element (12) as well as to the filter connection housing (13).

53. The adapter according to claim 40, wherein the adapter (11) is integrally molded to the filter element (12) and together with it forms a filter unit.

54. The adapter according to claim 40, wherein the wall of the adapter (11) comprises an exterior flow guiding surface, so as to guide a flow of compressed air past the outside of the adapter (11).

55. The adapter according to claim 54, wherein the flow guiding surface (22) substantially follows the offset between the first opening (14) and the second opening (15).

56. The adapter according to claim 40, wherein in the projection of the first opening cross-section (16) onto the second opening cross-section (17), the first opening cross-section (16) is situated in part outside the second opening cross-section (17).

57. The adapter according to claim 40, wherein in the projection of the first opening cross-section (16) onto the second opening cross-section (17), the second opening cross-section (17) is situated in part outside the first opening cross-section (16).

58. The adapter according to claim 40, wherein in the projection of the second opening cross-section (17) onto the first opening cross-section (16), the first opening cross-section (16) is situated in part outside the second opening cross-section (17).

59. The adapter according to claim 40, wherein in the projection of the second opening cross-section (17) onto the first opening cross-section (16), the second opening cross-section (17) is situated in part outside the first opening cross-section (16).

60. The adapter according to claim 40, wherein at least one circumferential seal (25) is formed on the wall (20) for establishing a fluid-tight seal with respect to the filter connection housing with the filter element (12) inserted in the operating position.

69. A filter element comprising a filter casing (43) having a flat inflow/outflow surface (27), wherein the filter element has a cylindrical basic structure, and an integrally molded adapter according to claim 40.

70. A filter arrangement comprising a filter connection housing (13), a filter element (12) and an adapter (11) according to claim 40, wherein the adapter is configured and defined for connecting the filter element (12) to the filter connection housing (13).

71. The filter arrangement according to claim 70, wherein the wall of the adapter (11) comprises an exterior flow guiding surface for conducting a flow of compressed air guided past the outside of the adapter (11) to a flow opening (29) in such a manner that there is at least a local reduction of the flow resistance due to the extension of the flow guiding surface.

72. The filter arrangement according to claim 71, wherein the flow resistance is reduced by enlarging the cross-section of the flow duct.

73. The filter arrangement according to claim 70, wherein the filter connection housing (13) comprises a first flow opening (28) as an inlet or outlet and a second flow opening (29) as an outlet or inlet, wherein the offset direction (R) of the adapter (11) is oriented in the direction toward the first flow opening (28).

61. A compressed air filter adapter (11) for connecting a filter element (12) to a filter connection housing (13), the filter connection housing (13) comprising a lateral first flow opening (28) and an opposite, lateral second flow opening (29), and including an inner space divided by a downward-open partition (37) into a first chamber (38) that connects to the first flow opening (28) and a second chamber (39) that connects to the second flow opening (29), the first chamber (38) comprising a connection opening (40) for connection of a connection profile (42) of the compressed air filter adapter, and the compressed air in first chamber (38) and second chamber (39) flowing past each other,

wherein the adapter (11) has a flow duct (21) enclosed by a wall (20) for compressed air,

wherein the flow duct (21) is delimited at a first end by a first opening (14) having an inner contour (142) defined by a first edge (141) and an outer contour (143), and at a second end by a second opening (15) substantially parallel to the first opening (14) and has an inner contour (152) defined by a second edge (151) and an outer contour (153),

wherein the first opening (14) is provided for the fluid-tight connection of the compressed air filter adapter (11) connection profile (42), substantially determined by the first outer contour (143), to the connection opening (40) of the filter connection housing (13) and forms an opening cross-section (16) defined by the inner contour (142) of the first opening (14),

wherein the second opening (15) defines an opening on the filter side and forms a second opening cross-section (17) defined by the inner contour (152) of the second opening (15),

wherein the inner contour (142) of the first opening (14) and the inner contour of the second opening (15) are offset from each other such that the surface center of gravity of the first opening cross-section (16) is displaced in relation to the normal extending from the surface center of gravity of the second opening cross-section (17) in an offset direction (R),

wherein the inner contour (142) is symmetrical to a center line S oriented in the offset direction (R),

wherein the inner contour (142) is configured to be completely convex circumferentially,

wherein a circle (160) contacts the inner contour (142) at two diametrically opposite tangential points (T₁, T₂) on the center line,

wherein the circle (160) intersects the inner contour (142) at two intersection points (P₁, P₂),

wherein, in relation to a connection line V between the intersection points (P₁, P₂), the circle on the side situated in the offset direction (R) lies completely inside the inner contour (142), and on the side situated opposite the offset direction (R) lies completely outside the inner contour (142), and

wherein the outer contour (143) of the first opening (14) has substantially the basic shape of a triangle with rounded edges and/or angles.

62. The adapter according to claim 61, wherein the connection line (V) intersects the center line S at a point (X), displaced in the offset direction (R) with respect to the surface center of gravity (163) of the inner contour (142).

63. The adapter according to claim 61, wherein the median point (M) of the circle (160) on the center line (S) is situated on the side opposite the offset direction (R) in relation to the surface center of gravity (163) of the inner contour (142).

64. The adapter according to claim 61, wherein the inner contour (142) has a triangular basic shape with rounded edges and/or angles.

65. A compressed air filter adapter (11) for connecting a filter element (12) to a filter connection housing (13), the filter connection housing (13) comprising a lateral first flow opening (28) and an opposite, lateral second flow opening (29), an inner space divided by a downward-open partition (37) into a first chamber (38) that connects to the first flow opening (28) and a second chamber (39) that connects to the second flow opening (29), the first chamber (38) comprising a connection opening (40) for connection of a connection profile (42) of the compressed air filter adapter, and the compressed air in first chamber (38) and second chamber (39) flowing past each other,

wherein the adapter (11) has a flow duct (21) enclosed by a wall (20) for compressed air,

wherein the flow duct (21) is delimited at a first end by a first opening (14) having an inner contour (142) defined by a first edge (141) and an outer contour (143), and at a second end by a second opening (15) substantially parallel to the first opening (14) and has an inner contour (152) defined by a second edge (151) and an outer contour (153),

wherein the first opening (14) is provided for the fluid-tight connection of the compressed air filter adapter (11) connection profile (42), substantially defined by the first outer contour (143) to the connection opening (40) of the filter connection housing (13) and forms an opening cross-section (16), defined by the inner contour (142) of the first opening (14),

wherein the second opening (15) defines an opening on the filter side and forms a second opening cross-section (17), defined by the inner contour (152) of the second opening (15),

wherein the inner contour (142) of the first opening (14) and the inner contour of the second opening (15) are offset from each other, such that the surface center of gravity of the first opening cross-section (16) is displaced in relation to the normal extending from the surface center of gravity of the second opening cross-section (17) in an offset direction (R),

wherein the outer contour (143) is symmetrical to a center line S oriented in the offset direction (R),

wherein the inner contour (143) is configured to be completely convex circumferentially,

wherein a circle (160) contacts the outer contour (143) at two diametrically opposite tangential points (T₃, T₄) on the center line,

wherein the circle (160) intersects the outer contour (143) at two intersection points (P₃, P₄),

wherein, in relation to a connection line V between the intersection points (P₃, P₄), the circle on the side situated in the offset direction (R) lies completely inside the outer contour (143), and on the side situated opposite the offset direction (R) lies completely outside the outer contour (143), and

wherein the outer contour (143) of the first opening (14) has substantially the basic shape of a triangle with rounded edges and/or angles.

66. The adapter according to claim 65, wherein the connection line (V) intersects the center line S at a point (X) displaced in the offset direction (R) with respect to the surface center of gravity (163) of the outer contour (143).

67. The adapter according to claim 65, wherein the median point (M) of the circle (160) on the center line (S) is situated on the side opposite the offset direction (R) in relation to the surface center of gravity (163) of the outer contour (143).

68. A compressed air filter adapter (11) for connecting a filter element (12) to a filter connection housing (13), the filter connection housing (13) comprising a lateral first flow opening (28) and an opposite, lateral second flow opening (29), an inner space divided by a downward-open partition (37) into a first chamber (38) that connects to the first flow opening (28) and a second chamber (39) that connects to the second flow opening (29), the first chamber (38) comprising a connection opening (40) for the connection of a connection profile (42) of the compressed air filter adapter, and the compressed air in first chamber (38) and second chamber (39) flowing past each other,

wherein the adapter (11) has a flow duct (21) enclosed by a wall (20) for compressed air,

wherein the flow duct (21) is delimited at a first end by a first opening (14) having an inner contour (142) defined by a first edge (141) and an outer contour (143), and at a second end by a second opening (15) which is substantially parallel to the first opening (14) and has an inner contour (152) defined by a second edge (151) and an outer contour (153),

wherein the first opening (14) is provided for the fluid-tight connection of the compressed air filter adapter (11) connection profile (42), substantially determined by the first outer contour (143), to the connection opening (40) of the filter connection housing (13) and forms an opening cross-section (16) defined by the inner contour (142) of the first opening (14),

wherein the second opening (15) defines an opening on the filter side and forms a second opening cross-section (17) defined by the inner contour (152) of the second opening (15),

wherein the inner contour (142) of the first opening (14) and the inner contour of the second opening (15) are offset from each other such that the surface center of gravity of the first opening cross-section (16) is displaced in relation to the normal extending from the surface center of gravity of the second opening cross-section (17) in an offset direction (R),

wherein the outer contour (143) of the first opening (14) has a basic shape that deviates from the circular, such that the outer contour (143) is derived from a transformation of a circle (160), the outer contour (143) comprising surface enlargements (19) on a side of a diameter line L perpendicular to the normal extending from the surface center of gravity of the second opening (15) and comprising surface reductions (18) on the other side,

wherein the outer contour (143) of the first opening (14) has the basic shape of an isosceles triangle, the area facing the tip of the triangle forming the surface reductions (18) and the area facing the base forming the surface enlargements (19), and the surface enlargements (18) being formed substantially in the offset direction (R), and the surface reductions (18) being formed substantially against the offset direction (R),

wherein both the angles and the sides are configured to be rounded and to define the rounded shapes of the sides of the triangle by circular arcs of a first circle (201) having a first radius (202), and to define the rounded shapes of the angles of the triangle by circular arcs of a second circle (211) having a second radius (212), the circular arcs tangentially giving way to one another, and the circular arcs each comprising median circle points deviating from each other for describing the rounded shapes of the edges, and

wherein the ratio of the second radius (212) to the first radius (202) is between 2 and 4.

74. A method of connecting a filter element (12) to a filter connection housing (13),

wherein the filter connection housing (13) comprises a first flow opening (28) and a second flow opening (29),

wherein an adapter is used for connecting the filter element (12) to the filter connection housing (13), the filter connection housing (13) comprising a lateral first flow opening (28) and an opposite, lateral second flow opening (29), an inner space divided by a downward-open partition (37) into a first chamber (38) that connects to the first flow opening (28) and a second chamber (39) that connects to the second flow opening (29), the first chamber (38) comprising a connection opening (40) at the lower side of the filter connection housing for the connection of a connection profile (42) of the compressed air filter adapter, and the compressed air in first chamber (38) and second chamber (39) flowing past each other,

wherein the adapter (11) has a flow duct (21) enclosed by a wall (20) for compressed air,

wherein the flow duct (21) is delimited at a first end by a first opening (14) having an inner contour (142) defined by a first edge (141) and an outer contour (143), and at a second end by a second opening (15), which is substantially parallel to the first opening (14) and has an inner contour (152) defined by a second edge (151) and an outer contour (153),

wherein the first opening (14) is provided for the fluid-tight connection of the compressed air filter adapter (11) connection profile (42), substantially determined by the first outer contour (143), to the connection opening (40) of the filter connection housing (13) and forms an opening cross-section (16) defined by the inner contour (142) of the first opening (14), and

wherein the second opening (15) defines an opening on the filter side and forms a second opening cross-section (17) defined by the inner contour (152) of the second opening (15),

wherein the inner contour (142) of the first opening (14) and the inner contour (152) of the second opening (15) are offset from each other, such that the surface center of gravity of the first opening cross-section (16) is displaced in relation to the normal extending from the surface center of gravity of the second opening cross-section (17) in an offset direction (R),

wherein the outer contour (143) of the first opening (14) has a basic shape that deviates from the circular such that the outer contour (143) is derived from a transformation of a circle (165) centrically aligned in relation to the normal extending from the surface center of gravity of the second opening (15), the circle being displaced in the direction of the offset direction (R) by a length R1 and defining a displaced circle (166), and comprising surface reductions (18) or surface enlargements (19) on the side of the circle (166) pointing in the offset direction (R) by removing or adding surface sections, and comprising surface enlargements (19) or surface reductions (18) corresponding to the surface reductions (18) or the surface enlargements (19) on the side pointing opposite from the offset direction (R) by adding or removing surface sections of substantially equal size as the surface reductions (18) or surface enlargements (19) on the side of the circle (166) pointing in the offset direction (R), and the surface enlargements (19) being formed substantially in the offset direction (R) and the surface reductions (18) being formed substantially against the offset direction (R),

wherein the outer contour (143) of the first opening (14) has substantially the basic shape of a triangle with rounded edges and/or angles, and

wherein the filter element (12) is joined to the filter connection housing (13) in a compressed fluid-tight manner by an adapter (11), such that the flow path from the first flow opening (28) to the second flow opening (29) is guided through the filter element (12).