MACHINING STATUS MONITORING METHOD AND MACHINING STATUS MONITORING APPARATUS

• US 20100063615A1
• Filed: 09/04/2009
• Published: 03/11/2010
• Est. Priority Date: 09/05/2008
• Status: Active Grant

• Current Assignee: MORI Seiki Company Limited (Dmg Mori Co., Ltd.)
• Original Assignee: MORI Seiki Company Limited (Dmg Mori Co., Ltd.)
• Inventors: Mori, Masahiko, Fujishima, Makoto, Tian, Xiaodong, Zhao, Bingyan, Jin, Zhe
• Granted Patent: US 8,355,813 B2
• Time in Patent Office: Days
• US Class Current: 700/160
• CPC Class Codes: G05B 19/406 characterised by monitoring or safety G05B19/19 takes precedence
• CPC Class Codes: G05B 2219/37563 Ccd, tv camera
• CPC Class Codes: G05B 2219/50064 Camera inspects workpiece for errors, correction of workpiece at desired position

Abstract

A machining status monitoring apparatus is provided on a machine tool, and has a plurality of actual CCD cameras for imaging the tool and workpiece from different view points and generating actual two-dimensional image data thereof, a virtual image generating section having a plurality of virtual CCD cameras corresponding to the actual CCD cameras, in which the tool and workpiece of three-dimensional model are imaged by the virtual CCD cameras from each point and virtual two-dimensional image data thereof are generated, and a display control section for selecting one virtual CCD camera corresponding to the virtual two-dimensional image data in which the distal end of the tool is not hidden by the workpiece among the generated two-dimensional image data, and displaying the actual two-dimensional image data generated by the actual CCD camera corresponding to the selected virtual CCD camera on a display device.

Claims

1. A machining status monitoring method for, in a machine tool in which one or both of tool holding means for holding a tool and workpiece holding means for holding a workpiece are operated based on operation commands, monitoring the machining status with actual two-dimensional image data displayed on display means, the actual two-dimensional image data generated by at least one of a plurality of actual imaging means, disposed in the machine tool, for imaging the tool and workpiece, or the tool, workpiece and workpiece holding means at a certain time interval from different view points, and in turn generating actual two-dimensional image data thereof, wherein

based on the operation commands and data on three-dimensional models of the holding means, tool and workpiece, model data of the holding means, tool and workpiece when one or both of the holding means are operated according to the operation command are generated and the model data thereof are updated,

simultaneously virtual two-dimensional image data of the tool and workpiece, or virtual two-dimensional image data of the tool, workpiece and workpiece holding means, the virtual two-dimensional image data which is assumed to be obtained when a three-dimensional space is virtually set;

in this virtual three-dimensional space, the three-dimensional models of the tool and workpiece, or the three-dimensional models of the tool, workpiece and workpiece holding means are arranged and imaging means having the same condition as that of the actual imaging means are virtually set and arranged as many as the actual imagining means; and

the tool and workpiece, or the tool, workpiece and workpiece holding means are imaged at a certain time interval by the virtual imaging means from the same view points as those of the actual imaging means, are in turn generated based on the updated model data, and

based on the generated virtual two-dimensional image data, at least one is selected from the virtual imaging means corresponding to, among a plurality of the virtual two-dimensional images, the virtual two-dimensional images in which the distal end of the tool is not hidden by the workpiece or the workpiece holding means and the actual two-dimensional image data generated by the actual imaging means corresponding to the selected virtual imaging means, is displayed on the display means.

2. A machining status monitoring apparatus provided on a machine tool having tool holding means for holding a tool, workpiece holding means for holding a workpiece, drive means for operating one or both of the holding means, control means for controlling the operation of the drive means based on the operation commands relating to one or both of the holding means, and display means for displaying image data, the machining status monitoring apparatus comprising:

a plurality of actual imaging means for imaging the tool and workpiece, or the tool, workpiece and workpiece holding means at a certain time interval from different view points, and in turn generating actual two-dimensional image data thereof;

model data updating means for, after receiving an operation command from the control means, based on the received operation command and data on three-dimensional models of the holding means, tool and workpiece, generating model data of the holding means, tool and workpiece which are in a state in which one or both of the holding means were operated according to the operation command, and updating the model data thereof;

virtual image generating means for generating virtual two-dimensional image data of the tool and workpiece, or virtual two-dimensional image data of the tool, workpiece and workpiece holding means, based on the model data updated by the model data updating means, the virtual image generating means in which virtual two-dimensional image data which are assumed to be obtained when a three-dimensional space is virtually set;

in this virtual three-dimensional space, the three-dimensional models of the tool and workpiece, or the three-dimensional models of the tool, workpiece and workpiece holding means, are arranged and imaging means having the same condition as that of the actual imaging means are virtually set and arranged as many as the actual imagining means; and

the tool and workpiece, or the tool, workpiece and workpiece holding means are imaged at a certain time interval by the virtual imaging means from the same view points as those of the actual imaging means, are generated in turn; and

display control means for, based on the virtual two-dimensional image data generated by the virtual image generating means, selecting at least one from the virtual imaging means corresponding to, among a plurality of the virtual two-dimensional images, the virtual two-dimensional images in which the distal end of the tool is not hidden by the workpiece or the workpiece holding means, and displaying the actual two-dimensional image data generated by the actual imaging means corresponding to the selected virtual imaging means on the display means.

3. The machining status monitoring apparatus according to claim 2, wherein

the machining status monitoring apparatus has sectional image generating means for generating sectional image data including the tool and a sectional shape appearing when at least the workpiece is cut along a plane passing through the distal end of the tool based on the model data updated by the model data updating means, and

the display control means is configured to, based on the virtual two-dimensional image data generated by the virtual image generating means, check whether the distal end of the tool is hidden by the workpiece in all of the virtual two-dimensional images, and display the sectional image data generated by the sectional image generating means on the display means when determining that the distal end of the tool is hidden in all of the virtual two-dimensional images.

4. The machining status monitoring apparatus according to claim 3, wherein

the sectional image generating means is configured to set a plane which passes through the distal end of the tool and is perpendicular to the optical axis of any one of the actual imaging means as a cutting plane in generating the sectional image data.

5. The machining status monitoring apparatus according to claim 3, wherein

in a case where the machine tool is a lathe and the workpiece holding means is a spindle, the sectional image generating means is configured to set a plane passing through the distal end of the tool and the axis of a spindle as a cutting plane in generating the sectional image data.