Method for Transferring Thin Film to Substrate
First Claim
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1. A method for transferring a thin film to a substrate, comprising:
- applying a base layer to a fabrication sheet;
patterning a single layer of thin film on top of the base layer;
adhering a transfer layer on top of the patterned single layer;
removing the fabrication sheet from the base layer;
transferring the combined base layer, patterned single layer, and transfer layer to a surface of a substrate, the base layer being in contact with the substrate surface; and
removing the transfer layer from the patterned single layer.
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Abstract
A method for transferring single layer thin film from a temporary substrate to a target substrate is disclosed. A base layer may be fabricated onto a fabrication sheet. A single layer thin film of conductive material may be patterned onto the base layer. A temporary transfer substrate may be adhered to the single layer thin film. The fabrication sheet may be removed and the base layer-patterned single layer thin film-temporary transfer substrate block transferred to a target substrate, where the base layer may contact the target substrate. Upon completion of the transfer, the temporary transfer substrate may be removed.
84 Citations
34 Claims
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1. A method for transferring a thin film to a substrate, comprising:
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applying a base layer to a fabrication sheet; patterning a single layer of thin film on top of the base layer; adhering a transfer layer on top of the patterned single layer; removing the fabrication sheet from the base layer; transferring the combined base layer, patterned single layer, and transfer layer to a surface of a substrate, the base layer being in contact with the substrate surface; and removing the transfer layer from the patterned single layer. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14)
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15. A method for transferring a thin film to a substrate, comprising:
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providing a flexible transfer block on a fabrication sheet comprising a flexible layer placed on the fabrication sheet, a patterned single layer of thin film formed on top of the flexible layer, and a transfer layer adhered on top of the patterned single layer; removing the fabrication sheet from the flexible layer; transferring the flexible transfer block to a substrate having a substantially non-flat surface, with the flexible layer adjacent to the substrate; and removing the transfer layer from the patterned single layer. - View Dependent Claims (16, 17, 18, 19)
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20. A method for transferring a thin film to a substrate, comprising:
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forming a thin film block having a base layer formed on a fabrication sheet, a single layer of thin film forming a pattern on the base layer, and a temporary layer adhered on top of the patterned single layer; cutting the thin film block into smaller blocks, each smaller block having a portion of the fabrication sheet, a portion of the base layer formed on the portion of the transparent sheet, a portion of the single layer of thin film forming a pattern on the portion of the base layer, and a portion of the temporary layer adhered on top of the portion of the patterned single layer; and for each smaller block, removing the portion of the fabrication sheet from the portion of the base layer, applying the combined portions of the base layer, patterned single layer, and temporary layer to a surface of a cover glass, the portion of the base layer being adhered to the surface of the cover glass, and removing the portion of the temporary layer from the portion of the patterned single layer. - View Dependent Claims (21, 22, 23, 24)
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25. In a system including a sensor panel having a touch surface with a front side configured to receive a touch and a back side opposite the front side, a method for transferring a thin film to the sensor panel, the method comprising:
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applying a base layer to a substrate; patterning at least one single layer of thin film onto the base layer, the at least one single layer of thin film comprising conductive material configured to detect the touch; adhering a transfer layer on top of the at least one patterned single layer; removing the substrate from the base layer; transferring the combined base layer, at least one patterned single layer, and transfer layer to the back side of the touch surface with the base layer being disposed on the back side and the transfer layer being disposed furthest from the back side; and removing the transfer layer from the at least one patterned single layer. - View Dependent Claims (26, 27)
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28. A multi-touch panel comprising:
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a touch surface having a front side configured to receive a touch and a back side opposite the front side; and a plurality of co-planar single layer touch sensors configured to detect the touch, the touch sensors having been fabricated in a single layer on one side of a transfer substrate and transferred to the back side of the touch surface from the one side of the transfer substrate. - View Dependent Claims (29, 30, 31)
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32. A mobile telephone including a touch sensor panel, the touch sensor panel comprising:
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a touch surface having a front side configured to receive a touch and a back side opposite the front side; and a plurality of co-planar single layer touch sensors configured to detect the touch, the touch sensors having been fabricated in a single layer on one side of a transfer substrate and transferred to the back side of the touch surface from the one side of the transfer substrate.
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33. A digital media player including a touch sensor panel, the touch sensor panel comprising:
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a touch surface having a front side configured to receive a touch and a back side opposite the front side; and a plurality of co-planar single layer touch sensors configured to detect the touch, the touch sensors having been fabricated in a single layer on one side of a transfer substrate and transferred to the back side of the touch surface from the one side of the transfer substrate.
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34. A computer including a touch sensor panel, the touch sensor panel comprising:
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a touch surface having a front side configured to receive a touch and a back side opposite the front side; and a plurality of co-planar single layer touch sensors configured to detect the touch, the touch sensors having been fabricated in a single layer on one side of a transfer substrate and transferred to the back side of the touch surface from the one side of the transfer substrate.
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Specification