SYSTEM AND METHOD FOR CONTROLLING A ROOM ENVIRONMENT

• US 20100070092A1
• Filed: 09/15/2009
• Published: 03/18/2010
• Est. Priority Date: 09/16/2008
• Status: Abandoned Application

• Current Assignee: Williams Furnace Co. (Continental Materials Corp.)
• Original Assignee: Williams Furnace Co. (Continental Materials Corp.)
• Inventors: Winter, Edward A., Bostian, Richard M.
• Application Number:
  US12/560,189
• Publication Number:
  US 20100070092A1
• Time in Patent Office: Days
• US Class Current: 700/278
• CPC Class Codes: F24F 11/0008 for air-humidification F24F11/30 takes precedence
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 11/80 for controlling the temperature of the supplied air
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2110/20 Humidity
• CPC Class Codes: F24F 3/08 with separate supply and return lines for hot and cold heat-exchange fluids i.e. so-called "4-conduit" system

Abstract

A system and method are provided for controlling a room environment including both the temperature and humidity of the air space within a room, regardless of the type and size of the terminal heat exchanger and regardless of variations in the temperature, flow rate, or other parameters of the cooling/heating medium supply received from the central heating and cooling supply system, and that improves the efficiency of operation of the terminal heat exchanger within the room, and the efficiency of operation of the central heating and cooling system supply for the facility.

Claims

1. A system for controlling an environment in a room of a facility, comprising:

a terminal heat exchanger disposed in the room and operable to transfer heat to and from the environment in the room;

an environmental control device operable to provide control signals to the terminal heat exchanger in response to a signal representative of a room air temperature and a signal representative of a room air relative humidity and a signal representative of a discharge temperature of an airflow leaving the terminal heat exchanger;

the environmental control device operable to execute a preprogrammed algorithm that;

(a) determines if the room air temperature is greater than, or less than, a temperature setpoint by a predetermined amount;

(b) determines if the room air relative humidity is greater than an upper relative humidity setpoint; and

(c) transmits the control signals to the terminal heat exchanger to modulate the airflow through the terminal heat exchanger and to modulate the discharge temperature of the airflow leaving the terminal heat exchanger until a predetermined room air temperature and room air relative humidity are obtained.

2. The system of claim 1 wherein the environmental control device comprises a thermostat portion and a controller portion, the thermostat portion configured to send the signals representative of the room air temperature and the room air relative humidity to the controller portion.

3. The system of claim 2 wherein the terminal heat exchanger further comprises a heating control device configured to modulate a flow of a heating medium received from a central heating supply at the facility, and a cooling control device configured to modulate a flow of a cooling medium received from a central cooling supply at the facility, and an airflow device configured to modulate the airflow through the terminal heat exchanger.

4. The system of claim 3 wherein the heating control device and the cooling control device each comprise a characterized ball valve.

5. The system of claim 3 wherein the airflow device further comprises a fan and a motor, and wherein the motor comprises an electronically commutated motor.

6. The system of claim 3 wherein the control signals comprise a heating control signal operable to modulate the heating control device, and a cooling control signal operable to modulate the cooling control device, and an airflow control signal operable to modulate the airflow device.

7. The system of claim 6 wherein the preprogrammed algorithm includes a cooling/dehumidification mode and a heating/dehumidification mode.

8. The system of claim 7 wherein when the room air temperature exceeds the temperature setpoint by a first predetermined margin, the environmental control device operates in the cooling/dehumidification mode and the airflow control signal modulates the airflow device for approximately 70% airflow, and the cooling control signal modulates the cooling control device so that the discharge temperature of the airflow is approximately 58°

F.

9. The system of claim 8 wherein the first predetermined margin is approximately 1.5°

F.

10. The system of claim 8 wherein the airflow control signal will incrementally modulate the airflow device to increase the airflow and the cooling control signal will incrementally modulate the cooling control device to decrease the discharge air temperature until the controller portion determines that the room air temperature is decreasing.

17. The system of claim 7 wherein when the room air temperature is less than the first predetermined margin above the temperature setpoint and the room air relative humidity exceeds the upper relative humidity setpoint, the environmental control device operates in the cooling/dehumidification mode and the airflow control signal modulates the airflow device for approximately 25% airflow, and the cooling control signal fully opens the cooling control device to dehumidify the environment, and the heating control signal modulates the heating control device so that the discharge air temperature is below the temperature setpoint by the third predetermined margin.

11. The system of 10 wherein the airflow control signal will modulate the airflow device to decrease the airflow and the cooling control signal will modulate the cooling control device to increase the discharge air temperature when the controller portion determines that the room air temperature is within a second predetermined margin below the temperature setpoint.

12. The system of claim 11 wherein the second predetermined margin is approximately 0.5°

F.

13. The system of claim 11 wherein when the controller portion determines that the room air humidity exceeds the upper relative humidity setpoint, the airflow control signal will modulate the airflow device to further decrease the airflow and the cooling control signal will fully open the cooling control device dehumidify the environment and the heating control signal will modulate the heating control device so that the discharge air temperature is below the temperature setpoint by a third predetermined margin.

14. The system of claim 13 wherein the third predetermined margin is approximately 2°

F.

15. The system of claim 13 wherein when the controller portion determines that the room air humidity reaches a lower relative humidity setpoint, and the room air temperature does not exceed the first predetermined margin above the setpoint, the airflow control signal will modulate the airflow device to further decrease or stop the airflow and the cooling control signal will close the cooling control device and the heating control signal will close the heating control device.

16. The system of claim 13 wherein when the controller portion determines that the room air humidity reaches a lower relative humidity setpoint, and the room air temperature exceeds the first predetermined margin above the setpoint, the airflow control signal will modulate the airflow device for approximately 70% airflow and the cooling control signal will modulate the cooling control device so that the discharge temperature of the airflow is approximately 58°

F.

18. A method for controlling a temperature and a relative humidity of an environment in a room of a facility during a cooling/dehumidification mode, the room having a terminal heat exchanger that receives a heating medium and a cooling medium from a supply source in the facility, the terminal heat exchanger including a heating control device and a cooling control device and an airflow device, the method comprising:

providing an environmental control device operable to provide control signals to the terminal heat exchanger in response to a signal representative of a room air temperature and a signal representative of a room air relative humidity and a signal representative of a discharge temperature of an airflow leaving the terminal heat exchanger; and

programming the environmental control device to accomplish the following operations;

(a) determining if the room air temperature exceeds a temperature setpoint by a first predetermined margin,

(b) sending an airflow control signal to modulate the airflow device for a first airflow, and sending a cooling control signal to modulate the cooling control device so that a discharge temperature of the first airflow is first temperature when the room air temperature exceeds the temperature setpoint by the first predetermined margin;

(c) modulating the airflow device to incrementally increase the airflow and modulating the cooling control device to incrementally decrease the discharge air temperature until the room air temperature is decreasing;

(d) modulating the airflow device to decrease the airflow and modulating the cooling control device to increase the discharge air temperature, when the room air temperature is within a second predetermined margin below the temperature setpoint;

(e) modulating the airflow device to further decrease the airflow and fully opening the cooling control device to dehumidify the environment and modulating the heating control device so that the discharge air temperature is below the temperature setpoint by a third predetermined margin, when the room air humidity exceeds an upper relative humidity setpoint;

(f) modulating the airflow device to further decrease or stop the airflow and closing the cooling control device and the heating control device, when the room air humidity reaches a lower relative humidity setpoint, and the room air temperature does not exceed the first predetermined margin above the temperature setpoint;

(g) modulating the airflow device for the first airflow and modulating the cooling control device so that the discharge temperature of the airflow is the first temperature, when the room air humidity reaches a lower relative humidity setpoint, and the room air temperature exceeds the first predetermined margin above the temperature setpoint;

(h) modulating the airflow device for a second airflow and fully opening the cooling control device to dehumidify the environment, and modulating the heating control device so that the discharge air temperature is below the temperature setpoint by the third predetermined margin, when the room air temperature is less than the first predetermined margin above the temperature setpoint and the room air relative humidity exceeds the upper relative humidity setpoint.

19. The method of claim 18, wherein the first predetermined margin is approximately 1.5°

F., and the second predetermined margin is approximately 0.5°

F., and the third predetermined margin is approximately 2.0°

F., and the first airflow is approximately 70%, and the second airflow is approximately 25%, and the first temperature is approximately 58°

F.

20. A method for controlling a temperature and a relative humidity of an environment in a room of a facility during a heating/dehumidification mode, the room having a terminal heat exchanger that receives a heating medium and a cooling medium from a supply source in the facility, the terminal heat exchanger including a heating control device and a cooling control device and an airflow device, the method comprising:

providing an environmental control device operable to provide control signals to the terminal heat exchanger in response to a signal representative of a room air temperature and a signal representative of a room air relative humidity and a signal representative of a discharge temperature of an airflow leaving the terminal heat exchanger; and

programming the environmental control device to accomplish the following operations;

(a) determining if the room air temperature is less than a temperature setpoint by a first predetermined margin,

(b) sending an airflow control signal to modulate the airflow device for approximately a first airflow, and sending a heating control signal to modulate the heating control device so that a discharge temperature of the first airflow is a first temperature when the room air temperature is less than the temperature setpoint by the first predetermined margin;

(c) modulating the airflow device to incrementally increase the airflow and modulating the heating control device to incrementally increase the discharge air temperature until the room air temperature is increasing;

(d) modulating the airflow device to decrease the airflow and modulating the heating control device to decrease the discharge air temperature, when the room air temperature is within a second predetermined margin above the temperature setpoint;

(e) modulating the airflow device to further decrease the airflow and fully opening the cooling control device to dehumidify the environment and modulating the heating control device so that the discharge air temperature is below the temperature setpoint by a third predetermined margin, when the room air humidity exceeds an upper relative humidity setpoint;

(f) modulating the airflow device to further decrease or stop the airflow and closing the cooling control device and the heating control device, when the room air humidity reaches a lower relative humidity setpoint, and the room air temperature is not less than the first predetermined margin below the temperature setpoint;

(g) modulating the airflow device for approximately 50% airflow and modulating the heating control device so that the discharge temperature of the airflow is approximately 95°

F., when the room air humidity reaches a lower relative humidity setpoint, and the room air temperature is less than the first predetermined margin below the temperature setpoint; and

(h) modulating the airflow device for a second airflow and fully opening the cooling control device to dehumidify the environment, and modulating the heating control device so that the discharge air temperature is below the temperature setpoint by the third predetermined margin, when the room air temperature exceeds the first predetermined margin below the temperature setpoint and the room air relative humidity exceeds the upper relative humidity setpoint.

21. The method of claim 20, wherein the first predetermined margin is approximately 1.5°

F., and the second predetermined margin is approximately 0.5°

F., and the third predetermined margin is approximately 2.0°

F., and the first airflow is approximately 50%, and the second airflow is approximately 25%, and the first temperature is approximately 95°

F.