SOLID-STATE STRUCTURE COMPRISING A BATTERY AND A VARIABLE CAPACITOR HAVING A CAPACITANCE WHICH IS CONTROLLED BY THE STATE-OF-CHARGE OF THE BATTERY

• US 20100075181A1
• Filed: 11/29/2007
• Published: 03/25/2010
• Est. Priority Date: 12/04/2006
• Status: Abandoned Application

• Current Assignee: Koninklijke Philips Electronics N.V. (Koninklijke Philips N.V.)
• Original Assignee: Koninklijke Philips Electronics N.V. (Koninklijke Philips N.V.)
• Inventors: Pijnenburg, Remco Henricus Wilhelmus, Notten, Petrus Henricus Laurentius, Op Het Veld, Johannes Hubertus Gerardus, Niessen, Rogier Adrianus Henrica
• Application Number:
  US12/517,233
• Publication Number:
  US 20100075181A1
• Time in Patent Office: Days
• US Class Current: 429/9
• CPC Class Codes: H01G 5/011 Electrodes
• CPC Class Codes: H01M 10/00 Secondary cells; Manufacture thereof
• CPC Class Codes: H01M 10/0436 Small-sized flat cells or batteries for portable equipment
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

The present invention relates to a solid-state variable capacitor, comprising a first capacitor plate (10), a second capacitor plate (12), extending substantially parallel to the first capacitor plate (10) and on a distance from said first capacitor plate, wherein at least the first capacitor plate (10) is structurally coupled to one side of a first layered solid-state battery wherein the layers (4-8) of said first solid-state battery (3) extend substantially parallel to the first capacitor plate (10) and wherein the first solid-state battery is susceptible to variations in the size in the direction perpendicular to the plane of its layers (4-8). This invention is based on the realization that the thickness of a solid-state battery (3) varies with conditions prevailing in the battery. The movable capacitor plate (10) causes a change of the capacitance value of the capacitor.

Claims

1. Solid-state variable capacitor, comprising:

a first capacitor plate;

a second capacitor plate, extending substantially parallel to the first capacitor plate and on a distance from said first capacitor plate;

wherein at least the first capacitor plate is structurally coupled to one side of a first layered solid-state battery wherein the layers of said first solid-state battery extend substantially parallel to the first capacitor plate; and

wherein the first solid-state battery is susceptible to variations in the size in the direction perpendicular to the plane of its layers.

2. Variable capacitor as claimed in claim 1, wherein the solid-state variable capacitor comprises:

a battery cathodic electrode layer deposited on a substrate;

a solid electrolyte layer deposited on the battery cathodic electrode layer;

a battery anodic electrode layer deposited on the solid electrolyte layer;

a dielectric layer deposited on the battery anodic electrode layer;

the first capacitor plate provided on the dielectric layer;

the second capacitor plate, and

that at least one of the electrode layers has the property that its thickness varies with the concentration of the active species in at least one of the electrodes.

3. Variable capacitor as claimed in claim 1, wherein the first solid-state battery has an anodic electrode of a material chosen so that the thickness of the anodic electrode varies with the concentration of the active species in said electrode.

4. Variable capacitor as claimed in claim 3, wherein the active species is lithium (Li) and that the anodic electrode layer comprises an anode material chosen from the group of silicon (Si), tin (Sn), germanium (Ge), antimony (Sb), bismuth (Bi), zinc (Zn) or an alloy of these materials.

5. Variable capacitor as claimed in claim 1, wherein at least one electrode of an energy source according to the invention is adapted for storage of active species of at least one of following elements:

hydrogen (H), beryllium (Be), magnesium (Mg), aluminium (Al), copper (Cu), silver (Ag), sodium (Na) and potassium (K), or any other suitable element which is assigned to group 1 or group 2 of the periodic table.

6. Variable capacitor as claimed in claim 1, wherein between said first capacitor plate and the first solid-state battery a dielectric layer is present.

7. Variable capacitor as claimed in claim 6, wherein the dielectric layer has a low relative dielectric coefficient.

8. Variable capacitor as claimed in claim 7, wherein the dielectric material is doped SiO2, porous SiO2, polymers (PVDF, PS, PE), or polymethylsilsesquioxane.

9. Variable capacitor as claimed in claim 1, wherein the second capacitor plate is structurally coupled to one side of a second solid-state layered battery, wherein the layers of said second solid-state battery extend substantially parallel to the second capacitor plate and that the second solid-state battery is susceptible to variations in the size in the direction perpendicular to the plane of its layers.

10. Variable capacitor as claimed in claim 9, wherein the first and the second batteries have structures which are mirrored relative to the centre of the middle plane of the first and the second capacitor plates.

11. Variable capacitor as claimed in claim 9, wherein the first and the second batteries are connected to separate control circuits.

12. Variable capacitor, characterized by a plurality of variable capacitors as claimed in claim 1, and that at least some of the capacitor plates of each of said capacitors are mutually connected.

13. Variable capacitor as claimed in claim 12, wherein the first capacitor plates of said capacitors are mutually connected and that the second capacitor plates of said capacitors are mutually connected.

14. Variable capacitor as claimed in claim 12, wherein the capacitor plates are connected in a switchable network allowing to connect the capacitors in a series connection or in a parallel connection.

15. Variable capacitor as claimed in claim 1, wherein the first capacitor plate has been formed on a first substrate and the second capacitor plate has been formed on a second substrate and that the first and the second substrates have been united after the forming of the first and second capacitor plates.

16. Variable capacitor as claimed in claim 1 wherein the space between the first and the second plate has been enclosed and sealed from the environment and that the space has been filled with a gas, a liquid or vacuum.

17. Variable capacitor as claimed in claim 1, wherein at least one electrode is provided with at least one patterned surface.

18. Variable capacitor as claimed in claim 17, wherein the at least one patterned surface of the at least one electrode is provided with multiple cavities.

19. Variable capacitor as claimed in claim 18, wherein at least a part of the cavities form pillars, trenches, slits, or holes.

20. Variable capacitor as claimed in claim 1, wherein an anodic electrode and a cathodic electrode each comprise a current collector.

21. Variable capacitor as claimed in claim 20, wherein the at least one current collector is made of at least one of the following materials:

Al, Ni, Pt, Au, Ag, Cu, Ta, Ti, TaN, and TiN.

22. Variable capacitor as claimed in claim 1, wherein an energy source further comprises at least one electron-conductive barrier layer being deposited between the substrate and at least one electrode, which barrier layer is adapted to at least substantially preclude diffusion of active species of the cell into said substrate.

23. Variable capacitor as claimed in claim 22, wherein the at least one barrier layer is made of at least one of the following materials:

Ta, TaN, Ti, and TiN.

24. Variable capacitor according to claim 1, wherein the substrate comprises Si and/or Ge.

25. Variable capacitor according to claim 1, wherein a substrate is made of a flexible material, like Kapton®

or a metal foil.

26. Electrical device, comprising at least one capacitor according to claim 1.

31. Variable capacitor according to claim 1, wherein the flexible material is Kapton®

or a metal foil.

27. Method for producing a solid-state variable capacitor with a first capacitor plate and a second capacitor plate extending substantially parallel to the first capacitor plate on a distance from said first capacitor plate, wherein at least the first capacitor plate is structurally coupled to one side of a first layered solid-state battery structure of which the size in the direction perpendicular to the plates is variable with the state-of-charge of the battery, the method comprising the following steps:

deposition of a battery cathodic electrode layer on the substrate;

deposition of a solid electrolyte layer on the battery cathodic electrode layer;

deposition of a battery anodic electrode layer on the solid electrolyte layer;

deposition of a dielectric layer on the battery anodic electrode layer;

deposition of the first capacitor plate on the dielectric layer; and

provision of the second capacitor plate.

28. Method as claimed in claim 27, wherein the method is executed in a substrate with a deep trench structure and subsequently to the forming of the stack of layers removing the stack of layers in the bottom of the trench.

29. Method as claimed in claim 28, wherein the stack of layers at the bottom of the trench is removed by chemical mechanical polishing or wet chemical etching.

30. Method as claimed in claim 27, wherein the second capacitor plate is provided by flip-chipping a second substrate with a fixed capacitor plate on the assembly.