Charging system for electric power tool, battery pack for electric power tool, and battery charger for electric power tool

• US 20100085020A1
• Filed: 10/01/2009
• Published: 04/08/2010
• Est. Priority Date: 10/08/2008
• Status: Active Grant

• Current Assignee: Makita Corporation
• Original Assignee: Makita Corporation
• Inventors: MURAMATSU, Tomoo, KOBAYAKAWA, Tadahiko, SUZUKI, Hitoshi
• Granted Patent: US 8,330,426 B2
• Time in Patent Office: Days
• US Class Current: 320/157
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/486 for measuring temperature
• CPC Class Codes: H01M 50/543 Terminals
• CPC Class Codes: H02J 7/0063 with circuits adapted for supplying loads from the battery
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: H02J 7/007194 of the battery
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Each of a battery charger and a battery pack has a microcomputer. The respective microcomputers mutually perform data communication while the battery pack is being charged by the battery charger, and confirm an operational state of the microcomputer of the communication counterpart (mutual operation confirmation) based on a result of the data communication. When an abnormality of one of the microcomputers is detected, the other microcomputer executes a predetermined process for stopping charging.

Claims

1. A charging system for electric power tool, comprising a battery pack and a battery charger,

wherein the battery pack is used for driving an electric power tool and the battery pack has a rechargeable battery (B1, B2, . . . Bn) serving as a power source for driving the electric power tool, and a battery-side microcomputer which is a microcomputer monitoring a state of the rechargeable battery (B1, B2, . . . Bn);

wherein the battery charger is detachably mounted with the battery pack and the battery charger has a charging unit, which supplies a charging power to the battery pack and charges the rechargeable battery (B1, B2, . . . Bn), and a charger-side microcomputer which is a microcomputer controlling an operation of the charging unit,

wherein at least while the rechargeable battery (B1, B2, . . . Bn) is charged by the charging unit, the battery-side microcomputer and the charger-side microcomputer mutually perform data communication and execute mutual operation confirmation for confirming an operational state of a microcomputer of a communication counterpart based on a result of the data communication, and

when one of the battery-side microcomputer and the charger-side microcomputer detects an abnormality of the operational state of the microcomputer of the communication counterpart as a result of the mutual operation confirmation, a microcomputer which has detected the abnormality executes a predetermined charge stop processing for stopping charging of the rechargeable battery (B1, B2, . . . Bn).

2. The charging system according to claim 1,

wherein, while the rechargeable battery (B1, B2, . . . Bn) is charged by the charging unit, the battery-side microcomputer and the charger-side microcomputer respectively execute the mutual operation confirmation at every specified predetermined time.

3. The charging system according to claim 1,

wherein the battery-side microcomputer and the charger-side microcomputer respectively transmit transmission data of a predetermined type for each of the microcomputers to the microcomputer of the communication counterpart and confirm whether or not response data corresponding to the transmission data is transmitted from the microcomputer of the communication counterpart, whereby the battery-side microcomputer and the charger-side microcomputer execute the mutual operation confirmation.

4. The charging system according to claim 3,

wherein, when the response data is not received within a predetermined time in the mutual operation confirmation during charging of the rechargeable battery (B1, B2, . . . Bn) by the charging unit, the battery-side microcomputer and the charger-side microcomputer respectively determine that the microcomputer of the communication counterpart is abnormal.

5. The charging system according to claim 3,

wherein one microcomputer of the battery-side microcomputer and the charger-side microcomputer transmits predetermined first transmission data to the other microcomputer, whereby the mutual operation confirmation is started;

the one microcomputer confirms an operational state of the other microcomputer based on whether or not first response data, corresponding to the first transmission data, is transmitted from the other microcomputer after transmission of the first transmission data; and

the other microcomputer transmits the first response data in response to the first transmission data from the one microcomputer and then confirms an operational state of the one microcomputer based on whether or not second response data, corresponding to the first response data, is transmitted from the one microcomputer.

6. The charging system according to claim 5,

wherein the one microcomputer is the battery-side microcomputer, and the other microcomputer is the charger-side microcomputer.

7. The charging system according to claim 6,

wherein the battery-side microcomputer transmits, as the first transmission data, to the charger-side microcomputer, data that indicates a request for data communication,

the charger-side microcomputer transmits, as the first response data, to the battery-side microcomputer, data that indicates a request for information required to control charging of the rechargeable battery (B1, B2, . . . Bn) performed by the charging unit, and

the battery-side microcomputer transmits, as the second response data, data that indicates the information requested by the first response data.

8. The charging system according to claim 6,

wherein, while the rechargeable battery (B1, B2, . . . Bn) is charged by the charging unit, the charger-side microcomputer transmits charge control information associated with a control state of the charging unit to the battery-side microcomputer at every predetermined timing,

while the rechargeable battery (B1, B2, . . . Bn) is charged, the battery-side microcomputer stores the charge control information in a storage section for each reception of the charge control information from the charger-side microcomputer;

when after the transmission of the first transmission data, the battery-side microcomputer does not receive the first response data from the charger-side microcomputer within a predetermined time, the battery-side microcomputer transmits to the charger-side microcomputer a reset confirmation code that is data for confirming whether or not the charger-side microcomputer is reset; and

when the battery-side microcomputer receives predetermined third response data from the charger-side microcomputer in response to the reset confirmation code, the battery-side microcomputer transmits to the charger-side microcomputer a latest charge control information stored in the storage section, and

when the charger-side microcomputer receives the reset confirmation code from the battery-side microcomputer after starting an operation of the charger-side microcomputer, the charger-side microcomputer transmits the third response data and starts a control of the charging unit based on the charge control information transmitted from the battery-side microcomputer after transmission of the third response data.

9. The charging system according to claim 1,

wherein, while the charger-side microcomputer executes the mutual operation confirmation in charging of the rechargeable battery (B1, B2, . . . Bn) performed by the charging unit, the charger-side microcomputer suspends the charging of the rechargeable battery (B1, B2, . . . Bn).

10. The charging system according to claim 1,

wherein the battery-side microcomputer and the charger-side microcomputer execute the mutual operation confirmation before start of charging of the rechargeable battery (B1, B2, . . . Bn) performed by the charging unit, and when it is confirmed that the battery-side microcomputer and the charger-side microcomputer are normal as a result of the mutual operation confirmation, the charger-side microcomputer controls the charging unit to charge the rechargeable battery (B1, B2, . . . Bn).

11. The charging system according to claim 1,

wherein the battery pack comprises:

a power receiving terminal to receive the charging power supplied from the battery charger; and

a battery-side data transmission/reception circuit provided between the battery-side microcomputer and the power receiving terminal for the purpose that the battery-side microcomputer performs data communication with the charger-side microcomputer through the power receiving terminal, and

wherein the battery charger comprises;

a power supply terminal to supply the charging power to the battery pack; and

a charger-side data transmission/reception circuit provided between the charger-side microcomputer and the power supply terminal for the purpose that the charger-side microcomputer performs data communication with the battery-side microcomputer through the power supply terminal.

12. A battery pack for electric power tool, which is used for driving electric power tool and the battery pack comprises a rechargeable battery (B1, B2, . . . Bn) serving as a power source for driving the electric power tool, and a battery-side microcomputer which is a microcomputer monitoring a state of the rechargeable battery (B1, B2, . . . Bn),

wherein the battery pack is configured so as to be detachably mounted to a battery charger which includes a charging unit, which supplies a charging power to the battery pack to charge the rechargeable battery (B1, B2, . . . Bn), and a charger-side microcomputer which is a microcomputer controlling an operation of the charging unit, and

the battery-side microcomputer is configured to, at least while the rechargeable battery (B1, B2, . . . Bn) is charged by the charging unit, perform a data communication with the charger-side microcomputer and confirm an operational state of the charger-side microcomputer based on a result of the data communication, and the battery-side microcomputer is configured to, when an abnormality of the operational state of the charger-side microcomputer is detected, execute a predetermined charge stop processing for stopping charging of the rechargeable battery (B1, B2, . . . Bn).

13. A battery charger for electric power tool detachably mounted with a battery pack which is used for driving electric power tool and the battery pack comprises a rechargeable battery (B1, B2, . . . Bn) serving as a power source for driving the electric power tool, and a battery-side microcomputer which is a microcomputer monitoring a state of the rechargeable battery (B1, B2, . . . Bn), the battery charger comprising a charging unit which supplies a charging power to the battery pack to charge the rechargeable battery (B1, B2, . . . Bn), and a charger-side microcomputer which is a microcomputer controlling an operation of the charging unit,

wherein, the charger-side microcomputer is configured to, at least while the rechargeable battery (B1, B2, . . . Bn) is charged by the charging unit, perform data communication with the battery-side microcomputer and confirm an operational state of the battery-side microcomputer based on a result of the data communication, and the charger-side microcomputer is configured to, when an abnormality of the operational state of the battery-side microcomputer is detected, execute a predetermined charge stop processing for stopping charging of the rechargeable battery (B1, B2, . . . Bn).