ELECTRICAL TERMINATION

• US 20100087103A1
• Filed: 10/02/2008
• Published: 04/08/2010
• Est. Priority Date: 10/02/2008
• Status: Abandoned Application

• Current Assignee: Creganna Unlimited Company (TE Connectivity Limited)
• Original Assignee: Tyco Electronics Corporation (TE Connectivity Limited)
• Inventors: DESANTIS, Pete, HOWARD, Edward J., SCHWARTZ, Thomas G., PORTA, Gary D., DECKER, Donald F.
• Application Number:
  US12/244,507
• Publication Number:
  US 20100087103A1
• Time in Patent Office: Days
• US Class Current: 439/877
• CPC Class Codes: H01R 4/184 comprising a U-shaped wire-receiving portion
• CPC Class Codes: H01R 4/188 having an uneven wire-receiving surface to improve the contact
• CPC Class Codes: H01R 43/058 Crimping mandrels
• CPC Class Codes: Y10T 29/53226 Fastening by deformation

Abstract

A crimped wire termination is disclosed for electrically terminating thereto a stainless steel wire. The termination includes a barrel having a concave spine and opposing fingers on either end of the spine extending outwardly from the spine at symmetrical angles. The fingers are adapted to encircle an end of a wire. An indentation formed in the spine when crimped. The indentation forms a segment of the barrel having a cross-sectional diameter less than a cross-sectional diameter of an adjacent end of the barrel, and forms a bend in the wire at opposite ends of the segment, to prevent axial movement through the barrel.

Claims

1. A crimped wire termination for electrically terminating a stainless steel wire thereto, the termination comprising:

a barrel having a concave spine and opposing fingers on either end of the spine extending outwardly from the spine at symmetrical angles, the fingers adapted to encircle an end of a wire; and

an indentation formed in the spine;

wherein the indentation forms a segment of the barrel having a cross-sectional diameter less than a cross-sectional diameter of an adjacent end of the barrel, and forms a bend in the wire at opposite ends of the segment, to prevent axial movement through the barrel.

2. The termination of claim 1, wherein the barrel is integrally formed with a termination portion.

3. The termination of claim 1, wherein the termination is a male or female connector.

4. The termination of claim 1, wherein the barrel and termination have greater ductility than the wire.

5. The termination of claim 4, wherein the barrel further comprises a pair of opposing fingers integrally extending at an acute angle from a spine disposed in a circular arc of the barrel.

6. The termination of claim 5, wherein the each opposing finger of the pair of opposing fingers includes a sharpened edge suitable for engaging the surface of wire when the fingers are crimped on the wire.

7. The termination of claim 1, wherein the termination comprises a spade portion and interlocking features disposed on the spade portion.

8. The termination of claim 1, wherein the wire may be formed from a material selected from the group consisting of stainless steel, stainless steel alloy, and electrically conductive metals having a high tensile strength.

9. The termination of claim 8, wherein the barrel may be formed from brass or other ductile alloys relative to the wire.

10. The termination of claim 5, wherein the barrel 16 is formed around the wire and a seam is formed on one side of the barrel by crimping the opposing fingers.

11. The termination of claim 1, wherein the barrel is more ductile than the wire and compressible by an anvil when placed in a crimping tool to form the barrel around the wire along a crimped segment of the barrel, the barrel having an inner diameter in the crimped segment that is approximately the same diameter as the diameter of the wire.

12. The termination of claim 11, wherein each wire bend at opposite ends of the segment abuts a transition wall disposed in barrel where a first inner diameter of the barrel transitions to a second inner diameter of the barrel, the transition walls prevent axial movement of the wire within the barrel to prevent removal of the wire from the termination.

13. The termination of claim 2, further comprising a pin disposed at an end of the termination portion opposite the barrel.

14. The termination of claim 13, further comprising a locking collar disposed intermediate the pin and the barrel, the locking collar configured to lock the pin in a plastic housing.

15. The termination of claim 2, further comprising a continuous carrier strip for detachably connected to a plurality of terminations, the barrel attached to the continuous carrier strip by a narrow junction strip, the continuous carrier strip configured for continuously feeding the plurality of terminations through an automated crimping machine to produce crimped wire terminations.

16. A device for crimping a ductile metal termination to a stainless steel wire:

(a) an anvil; and

(b) a crimping tool movable relative to the anvil for crimping a sleeve therebetween;

the anvil comprising;

a top edge having a tooth portion projecting upward from a portion of top edge for forming an indentation in the ductile metal termination, and a sharp edge disposed along each side of opposing sides of tooth portion the sharp edges formed by a concave horizontal profile of the top edge, the sharp edges providing sharp edges on opposing sides of top edge for engaging the ductile metal of barrel;

the crimping tool comprising;

a rectangular metal plate with a bell shaped mouth that tapers into a slot, the slot terminating in an m-shaped end portion;

wherein the anvil cooperates with the crimping tool to form a crimped connection between the termination and the wire when the termination and wire are forced under pressure by the anvil in contact with the crimp tool.

17. The device of claim 16, wherein the tooth portion is disposed approximately at the middle of the top edge.

18. The device of claim 16, wherein the anvil and the crimping tool are comprised of a metal having ductile strength and tensile strength approximately equal to the ductile strength and tensile strength of the wire.

20. The method of claim 16, wherein the step of bending the fingers includes curving the fingers inwardly and down to engage wire while contacting respective tip ends of the fingers with the opposing tip end of the opposing finger.

19. A method of crimping an open-barrel type crimp termination on an end of a stainless steel wire wherein the open barrel type crimp termination has a barrel having a concave spine and opposing fingers on either end of the spine extending outwardly at acute angles relative to a centerline of the spine, the fingers adapted to encircle an end of a wire;

and an indentation formed in the spine opposite the encircled wire when crimped;

the indentation forming a segment of the barrel having a cross-sectional diameter less than a cross-sectional diameter of an adjacent end of the barrel, and forms a bend in the wire at opposite ends of the segment, to prevent axial movement through the barrel, the method comprising;

placing an open barrel of the open-barrel type crimp termination adjacent an end of the stainless steel wire on a stationary anvil, the anvil having a tooth extending upwardly from a top surface of the anvil in contact with the spine; and

displacing a crimping tool toward the anvil under pressure and bending the fingers approximately symmetrically around the wire and forming a bend in the wire at each adjacent end of the barrel.