MICROBIAL PROCESSING OF CELLULOSIC FEEDSTOCKS FOR FUEL

• US 20100093047A1
• Filed: 10/05/2009
• Published: 04/15/2010
• Est. Priority Date: 10/09/2008
• Status: Abandoned Application

• Current Assignee: Menon Renewable Products, Inc. (Menon & Associates, Inc.)
• Original Assignee: Menon & Associates, Inc.
• Inventors: Sircar, Jagadish Chandra, Alisala, Kashinatham, Yang, Kay A., Orchard, Samantha, Newman, David E., Guidi, Sara, Menon, Suresh M.
• Application Number:
  US12/573,732
• Publication Number:
  US 20100093047A1
• Time in Patent Office: Days
• US Class Current: 435/134
• CPC Class Codes: C11B 3/003 by enzymes or microorganisms, living or dead
• CPC Class Codes: C12N 1/22 Processes using, or culture media containing, cellulose or hydrolysates thereof
• CPC Class Codes: C12N 1/32 Processes using, or culture media containing, lower alkanols, i.e. C1 to C6
• CPC Class Codes: C12P 5/005 aromatic naphthacene C12P29/00
• CPC Class Codes: C12P 5/02 acyclic C12P5/007 takes precedence
• CPC Class Codes: C12P 7/6409 Fatty acids
• CPC Class Codes: C12P 7/6418 by hydrolysis of fatty acid esters
• CPC Class Codes: C12P 7/6427 Polyunsaturated fatty acids [PUFA], i.e. having two or more double bonds in their backbone
• CPC Class Codes: C12P 7/6431 Linoleic acids [18:2[n-6]]
• CPC Class Codes: C12P 7/6458 by transesterification, e.g. interesterification, ester interchange, alcoholysis or acidolysis
• CPC Class Codes: C12P 7/6463 obtained from glyceride producing microorganisms, e.g. single cell oil
• CPC Class Codes: C12P 7/649 Biodiesel, i.e. fatty acid alkyl esters
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel
• CPC Class Codes: Y02T 50/678 Aviation using fuels of non-fossil origin

Abstract

A system and method are provided which utilize microbes to convert biomass feedstock into a fuel. In one aspect, a method of producing lipids includes receiving a feedstock including biomass, exposing the feedstock to microbes which are capable of converting the feedstock into lipids, and extracting produced lipids.

Claims

1. A method of producing lipids comprising:

receiving a feedstock including biological matter;

exposing the feedstock to microbes which are capable of converting the feedstock into lipids; and

extracting produced lipids.

2. The method of claim 1, further comprising:

pretreating the feedstock with at least one of mechanical pretreatment, thermal-chemical pretreatment, sterilization, ultraviolet irradiation, pasteurization, filtration and separation.

3. The method of claim 1, wherein the produced lipids include triacylglycerides, further comprising:

separating the triacylglycerides into glycerols and fatty acid methyl esters.

4. The method of claim 3, further comprising:

recycling the glycerols by adding the glycerols to the feedstock.

5. The method of claim 1, further comprising:

separating the feedstock into a liquid phase and a solid phase.

6. The method of claim 5, wherein the exposing the feedstock to microbes comprises:

inoculating the liquid phase with microbes and providing suitable conditions for the microbes to convert the feedstock to lipids.

7. The method of claim 6, further comprising:

following extraction of lipids, recycling any remaining liquid phase matter by adding the recycled liquid phase matter to the feedstock.

8. The method of claim 5, further comprising:

adding water and nutrients to the solid phase;

inoculating the solid phase with microbes capable of converting the solid phase into aromatic compounds; and

providing suitable conditions for the microbes to convert the solid phase to aromatic compounds.

9. The method of claim 8, further comprising:

extracting produced aromatic compounds.

10. The method of claim 9, further comprising:

following extraction of aromatic compounds, recycling any remaining solid phase matter by utilizing the solid phase matter as a feedstock for gasification.

11. The method of claim 8, wherein the solid phase includes lignin.

12. The method of claim 1, further comprising:

converting the produced lipids into fuel.

13. A method of producing fuel comprising:

receiving a feedstock including cellulose;

converting at least a portion of the feedstock into lipids using microbes;

extracting the produced lipids from the microbes; and

converting the produced lipids into fuel.

14. The method of claim 13, wherein the cellulose is derived from cellulosic waste materials including at least one of sawdust, wood chips, algae, municipal solid waste, and other biological materials.

15. The method of claim 13, wherein the feedstock further includes free sugars, hemicellulose, and other plant matter.

16. The method of claim 13, wherein the produced lipids include at least one of free fatty acids, triacylglycerides, wax esters, straight chain hydrocarbons and branched chain hydrocarbons.

17. The method of claim 13, wherein the feedstock is fortified with glycerol.

18. The method of claim 13, wherein the microbes include at least one of bacterial or fungal species selected from the group consisting of Trichoderma reesi, Acinetobacter sp., and members of the Actinomyces and Streptomyces genera.

19. The method of claim 13, wherein the microbes are further capable of converting the feedstock into aromatic compounds.

20. The method of claim 13, wherein the microbes store the lipids in intracellular structures, the method further comprising:

at least partially drying the microbes prior to extracting the lipids.

21. The method of claim 13, wherein extracting the lipids comprises exposing the microbes to an alcohol-based solvent and a polar organic solvent.

22. The method of claim 21, wherein the alcohol-based solvent is selected from the group consisting of methanol, ethanol, isopropanol, and combinations thereof.

23. The method of claim 21, wherein the polar organic solvent is selected from the group consisting of chloroform, methylene chloride, acetone, and combinations thereof.

24. The method of claim 21, wherein the solvent comprises a mixture of approximately 10% methanol by volume and approximately 90% chloroform by volume.

25. The method of claim 13, wherein the lipids include triacylglycerides, and wherein the converting the produced lipids into fuel comprises:

dissociating the triacylglycerides into fatty acids and glycerols; and

hydrotreating the fatty acids to produce saturated hydrocarbons.

26. The method according to claim 13, wherein the produced fuel includes at least one of bio-diesel, diesel, gasoline, and jet fuel.

27. A system for producing triacylglycerides comprising:

a fermentor; and

a controller in communication with the fermentor, the controller providing operating instructions to the fermentor;

wherein the fermentor yields the triacylglycerides.

28. The system of claim 27, further comprising:

an extractor coupled to the fermentor, wherein the extractor collects the triacylglycerides.

29. The system of claim 27, wherein the controller is in communication with the fermentor via a network.

30. The system of claim 27, wherein the controller is in communication with a user interface, such that a user may alter operating instructions for the fermentor at the user interface.